• Title/Summary/Keyword: non-destructive testing

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Correlation of rebound hammer and ultrasonic pulse velocity methods for instant and additive-enhanced concrete

  • Yudhistira J.U. Mangasi;Nadhifah K. Kirana;Jessica Sjah;Nuraziz Handika;Eric Vincens
    • Structural Monitoring and Maintenance
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    • v.11 no.1
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    • pp.41-55
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    • 2024
  • This study aims to determine the characteristics of concrete as identified by Rebound Hammer and Ultrasonic Pulse Velocity (UPV) tests, focusing particularly on their efficacy in estimating compressive strength of concrete material. The study involved three concrete samples designed to achieve a target strength of 29 MPa, comprising normal concrete, instant concrete, and concrete with additives. These were cast into cube specimens measuring 150×150×150 mm. Compressive strength values were determined through both destructive and non-destructive testing on the cubic specimens. As a result, the non-destructive methods yielded varying outcomes for each correlation approach, influenced by the differing constituent materials in the tested concretes. However, normal concrete consistently showed the most reliable correlation, followed by concrete with additives, and lastly, instant concrete. The study found that combining Rebound Hammer and UPV tests enhances the prediction accuracy of compressive strength of concrete. This synergy was quantified through multivariate regression, considering UPV, rebound number, and actual compressive strength. The findings also suggest a more significant influence of the Rebound Hammer measurements on predicting compressive strength for BN and BA, whereas UPV and RN had a similar impact on predicting BI compressive strength.

Estimation of Rockbolt Integrity by Using Non-Destructive Testing Techniques(I) -Numerical and Experimental of Applicability- (비파괴 시험기법을 이용한 록볼트의 건전도 평가(I) -수치해석 및 실험적 적용성 평가-)

  • Lee, Jong-Sub;Lee, Yong-Jun;Eom, Tae-Won;Han, Shin-In;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.1
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    • pp.3-12
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    • 2006
  • The purpose of this study is to describe the Non-Destructive Testing(NDT) of the rockbolt and investigate the applicability of the NDT methods to estimate the integrity of the rockbolt. To examine the rockbolt integrity including rockbolt itself and grouting material, two methods are adopted: numerical and experimental methods. In the numerical method, the numerical code DISPERSE is used to analyze the dispersion of the rockbolt. The dispersion curve shows the effects of the thickness and stiffness of grouted materials on the embedded rockbolt. Therefore, the optimal frequency for the integrity test of the rockbolt is obtained: 20~120kHz in L(1,0) mode. In the experimental methods, destructive and non-destructive tests are carried out in a laboratory. In the non-destructive test, the low frequency mode generated by an impact and t he high frequency mode generated by an ultrasonic transducer seem to characterize the rockbolt condition readily. The experimental results show that the guided waves attenuate more significantly when the stiffness of the grouted material increases and/or the zone of the defect increases. Meanwhile, the ultimate capacity of rockbolt was evaluated through the pull-out tests and is compared to the NDT results. This study demonstrates that the NDT is a valuable tool for the rockbolt integrity evaluation.

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Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops (집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가)

  • Lee, Dong-Hyung;Kwon, Seok-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.1 s.38
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    • pp.1-6
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    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

A Method and Application on Reliability Test (신뢰성 시험의 방법과 응용에 관한 연구)

  • 김재중;김원중
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.393-399
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    • 1997
  • This study is concerned with reliability technology. In order to achieve the quality level of items for consumer's satisfaction, tests for the item's reliability are essential. This article deals with a method and real field application to plan reliability testing. Especially the environmental conditions and methods such as screening test for electronic components will be shown. As well, we will explore methods and field applications with respect to mechanic destructive tests and non destructive tests.

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Development of Automated Ultrasonic Testing Program for Piping Holdings (배관 용접부 자동 초음파검사 프로그램 개발)

  • Choe, Seong-Nam;Yu, Hyeon-Ju;Kim, Hyeong-Nam;Hwang, Won-Geol
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.283-285
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    • 2006
  • Non Destructive Examination for welds is one of the most important processes to ensure the integrity of facilities of Nuclear power plants. An automated ultrasonic testing program is developed for welding inspection. A test block with side EDM notch is inspected with this program. This paper shows that the developed automated ultrasonic testing program is quite effective.

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Eddy Current Testing for Radiator Tubes Surrounded by Cooling Fins

  • Nagata, Shoichiro;Tsubusa, Yoshiaki;Enokizono, Masato
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.276-280
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    • 2011
  • This paper presents a non-destructive evaluation study on a radiator with cooling fins as a complex shaped specimen. Radiator structures are used in various heat exchangers, such as automobiles, air conditioners and refrigerators. An eddy current testing method, namely multi-frequency excitation and spectrogram method (MFES), was employed to detect a defect on the radiator tube surrounded by cooling fins. Overall, experimental results suggested that the influence of cooling fin is not as noticeable as that of the defect signals.

The Measurment Method of Small Deformation by using Holographic Interferometry (홀로그래픽 간섭법을 이용한 미소변형 측정법)

  • Kang, Young-June;Moon, Sang-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.52-58
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    • 1995
  • Conventional measurement methods for non-destructive testing(NDT) in nuclear power plants and other industrial plants have been performed as the methods of contact with objects to be inspect, but those methods have been taken relatively much time to be inspected. Holographic interferometry which is a non-contact optical measurement method using a coherent light can overcome these demerit, and also has an advantage that the quantitative measurement of small deformation for large areas can be accomplished at a time with high precision. In this paper the comparisons of the experimental results form holographic interferometry with those from the finite element method(FEM) and the analytical solutions of the elastic equation are discussed.

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PAUT-based defect detection method for submarine pressure hulls

  • Jung, Min-jae;Park, Byeong-cheol;Bae, Jeong-hoon;Shin, Sung-chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.2
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    • pp.153-169
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    • 2018
  • A submarine has a pressure hull that can withstand high hydraulic pressure and therefore, requires the use of highly advanced shipbuilding technology. When producing a pressure hull, periodic inspection, repair, and maintenance are conducted to maintain its soundness. Of the maintenance methods, Non-Destructive Testing (NDT) is the most effective, because it does not damage the target but sustains its original form and function while inspecting internal and external defects. The NDT process to detect defects in the welded parts of the submarine is applied through Magnetic particle Testing (MT) to detect surface defects and Ultrasonic Testing (UT) and Radiography Testing (RT) to detect internal defects. In comparison with RT, UT encounters difficulties in distinguishing the types of defects, can yield different results depending on the skills of the inspector, and stores no inspection record. At the same time, the use of RT gives rise to issues related to worker safety due to radiation exposure. RT is also difficult to apply from the perspectives of the manufacturing of the submarine and economic feasibility. Therefore, in this study, the Phased Array Ultrasonic Testing (PAUT) method was applied to propose an inspection method that can address the above disadvantages by designing a probe to enhance the precision of detection of hull defects and the reliability of calculations of defect size.

Ultrasonic characterization of exhumed cast iron water pipes

  • Groves, Paul;Cascante, Giovanni;Knight, Mark
    • Smart Structures and Systems
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    • v.7 no.4
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    • pp.241-262
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    • 2011
  • Cast iron pipe has been used as a water distribution technology in North America since the early nineteenth century. The first cast iron pipes were made of grey cast iron which was succeeded by ductile iron as a pipe material in the 1940s. These different iron alloys have significantly different microstructures which give rise to distinct mechanical properties. Insight into the non-destructive structural condition assessment of aging pipes can be advantageous in developing mitigation strategies for pipe failures. This paper examines the relationship between the small-strain and large-strain properties of exhumed cast iron water pipes. Nondestructive and destructive testing programs were performed on eight pipes varying in age from 40 to 130 years. The experimental program included microstructure evaluation and ultrasonic, tensile, and flexural testing. New applications of frequency domain analysis techniques including Fourier and wavelet transforms of ultrasonic pulse velocity measurements are presented. A low correlation between wave propagation and large-strain measurements was observed. However, the wave velocities were consistently different between ductile and grey cast iron pipes (14% to 18% difference); the ductile iron pipes showed the smaller variation in wave velocities. Thus, the variation of elastic properties for ductile iron was not enough to define a linear correlation because all the measurements were practically concentrated in single cluster of points. The cross-sectional areas of the specimens tested varied as a result of minor manufacturing defects and levels of corrosion. These variations affect the large strain testing results; but, surface defects have limited effect on wave velocities and may also contribute to the low correlations observed. Lamb waves are typically not considered in the evaluation of ultrasonic pulse velocity. However, Lamb waves were found to contribute significantly to the frequency content of the ultrasonic signals possibly resulting in the poor correlations observed. Therefore, correlations between wave velocities and large strain properties obtained using specimens manufactured in the laboratory must be used with caution in the condition assessment of aged water pipes especially for grey cast iron pipes.

A Study on application of High Strength Concrete by Non-Destructive Test (반발 경도법의 고강도 콘크리트 적용성 검토)

  • Kim, Hee-Doo;Lim, Sung-Joo;Park, Yong-Kyu;Kim, Hyun-Woo;Yoon, Gi-Won;Yang, Seong-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.69-70
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    • 2013
  • This is an foundational study to adequacy the non-destruction testing for the estimation of compressive strength of high strength concrete The results are as follows, In high strength concrete, H type is NR type rebound number rather than higher. The relation between rebound number and compressive strength of high strength concrete have lower coefficient. when compressive strength estimation of high strength concrete, it consider that rebound hardness test is not applied and should be consider to combined method or addition method.

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