• 제목/요약/키워드: nitriding

검색결과 312건 처리시간 0.028초

기계적 합금화법에 의한 영구자석용 $Sm_2Fe_{17}N_x$ 화합물의 제조 (Preparation of Hard Magnetic $Sm_2Fe_{17}N_x$ Compound by Mechanical Alloying)

  • 이충효;김명근;석명진;김지순;윤석길;권영순
    • 한국분말재료학회지
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    • 제8권1호
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    • pp.55-60
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    • 2001
  • Mechanical alloying technique was applied to prepare hard magnetic $Sm_2Fe_{17}N_x$ compound powders. Staring from pure Fe and Sm powders, the formation process of hard magnetic $Sm_2Fe_{17}N_x$ phase by mechanical alloying and subsequent solid state reaction was studied. As milled powders were found to consist of Sm-Fe amorphous and $\alpha$-Fe phases in all compositions of $Sm_xFe_{100-x}$(x = 11, 13, 15, 17). The effects of starting composition on the formation of $Sm_2Fe_{17}$ intermetallic compound was investigated by heat treatment of mechanically-alloyed powders. When Sm content was 15 at.%, heat-treated powders consisted of nearly $Sm_2Fe_{17}$ single phase. For preparation of hard magnetic $Sm_2Fe_{17}N_x$ powders, additional nitriding treatment was performed under $N_2$ gas flow at 45$0^{\circ}C$. The increase in the coercivity and remanence was proportional to the nitrogen content which increased drastically at first and then increased gradually as the nitriding time was extended to 3 hours.

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17-4 PH Stainless 강의 질소침투 열처리 (A Study on the Nitrogen Permeation Treatment of 17-4 PH Stainless Steel)

  • 유대경;성장현
    • 열처리공학회지
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    • 제19권2호
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    • pp.83-89
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    • 2006
  • The surface phase changes, the hardness variations, the nitrogen contents and the corrosion resistances of 17-4 PH stainless steel have been investigated after nitrogen permeation(solution nitriding) at a temperature ranges from $1050^{\circ}C$ to $1150^{\circ}C$ The phases appeared at the nitrogen-permeated surface layer were shown to martensite plus austenite and austenite, depending on the variation of nitrogen and chromium contents. And the surface hardness was also depended on the phases appeared at the surface layer from 370 Hv to 220 Hv. The precipitates exhibited at the nitrogen-permeated surface layer were niobium nitride, niobium chromium nitride and carbo-nitride in the austenite and martensite matrices. The surface nitrogen contents were followed by the Cr contents of the surface layers, representing 0.55% at the temperatures of $1050^{\circ}C$ and $1150^{\circ}C$ respectively, and 0.96% at $1100^{\circ}C$ at the distances of $60{\mu}m$ from the outmost surface. From the comparison of the corrosion resistances between nitrogen-permeated and solution-annealed steels, nitrogen permeation remarkably improved the corrosion resistance in the solution of 1 N $H_2SO_4$ due to the increase of nitrogen content in the surface austenite phase.

Performance evaluation of plasma nitrided 316L stainless steel during long term high temperature sodium exposure

  • Akash Singh;R. Thirumurugesan;S. Krishnakumar;Revati Rani;S. Chandramouli;P. Parameswaran;R. Mythili
    • Nuclear Engineering and Technology
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    • 제55권4호
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    • pp.1468-1475
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    • 2023
  • Enhancement of wear resistance of components used in fast reactors is necessary for long service life of the components. Plasma nitriding is a promising surface modification technology to impart high hardness and improved wear resistance of various steel components. This study discusses the characterization of chrome nitrided SS316L casing ring used in secondary sodium pump of fast breeder reactor and its stability under long term sodium exposure. Microstructural and hardness analysis showed that stress relieved component could be chrome nitrided successfully to a thickness of about 100 ㎛. Assessment of in-sodium performance of the chrome nitrided casing ring subjected to long term exposure up to 5000h at 550℃, showed retention of chrome nitrided layer with a case depth almost similar to that before sodium exposure. A slight decrease in the hardness was observed due to prolonged high temperature sodium exposure. Tribological studies indicate very low coefficient of friction indicating the retention of good wear resistance of the coating even after long term sodium exposure.

STS 204Cu 스테인리스강의 저온 플라즈마 침질탄화 처리 시 CH4 가스 함량에 따른 경화층 (S-Phase) 거동 (Effect of the Amount of CH4 Content on the Characteristics of Surface Layers of Low Temperature Plasma Nitrocarburizied STS 204Cu Stainless Steel)

  • 이인섭;김호준
    • 한국표면공학회지
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    • 제51권1호
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    • pp.54-61
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    • 2018
  • Plasma Nitriding treatment was performed on STS 204Cu stainless steel samples at a temperature of $400^{\circ}C$ for 15 hours with varying $N_2$ content as 10%, 15% and 25%. Regardless of the content of $N_2$, S-Phase which is a hardened layer of Nitrogen (N) supersaturated phase, was formed in the surface of plasma treated samples. When $N_2$ content was 25%, the thickness of the hardened layer reached up to about $7{\mu}m$ and the surface hardness reached a value of $560Hv_{0.05}$, which is about 2.5 times higher than that of untreated sample (as received $220Hv_{0.05}$). From potentiodynamic polarization test, it was observed that compared to as received sample, the corrosion potential and the corrosion current density of the plasma treated samples were decreased regardless of the $N_2$ content, but the corrosion resistance was not increased much due to the precipitation of $Cr_2N$. On the other hand, pitting potential of the samples treated with 10% and 15% $N_2$ was higher than that of as received sample, however, the samples treated with 25% exhibited a lower pitting potential. Therefore, 10% $N_2$ content was selected as optimum plasma nitriding condition and to further increase both the thickness and surface hardness and the corrosion resistance of the hardened layer, different $CH_4$ content such as 1%, 3% and 5% was introduced into the plasma nitriding atmosphere. With 1% $CH_4$, the thickness of the hardened layer reached up to about $11{\mu}m$ and the surface hardness was measured as about $620Hv_{0.05}$, which is about 2.8 times that of as received sample. And the corrosion resistance of the plasma treated sample by using 1% $CH_4$ was improved significantly due to much higher pitting potential, and lower corrosion current density. When the $CH_4$ content was more than 1%, the thickness and surface hardness of the hardened layer decreased slightly and the corrosion resistance also decreased.

Fe4N 나노분말과 Fe17Sm2Nx 자성분말의 자기적 특성 (Magnetic Properties of Fe4N Nanoparticles and Magnetic Fe17Sm2Nx Powders)

  • 오영우;이정구;박상준
    • 한국자기학회지
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    • 제22권3호
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    • pp.79-84
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    • 2012
  • 나노크기의 물질이 가지는 새로운 특성을 응용하는 연구가 매우 활발하게 진행되어 지고 있다. 본 연구에서는 PAD법으로 제조한 ${\alpha}$-Fe 나노분말을 이용하여 높은 포화자화와 기계적인 경도, 화학적 안정성, 작은 입자로 인한 tape noise의 감소 등의 특성을 지니고 있는 질화철인 $Fe_4N$을 합성하고, 이를 환원/확산법과 $N_2$가스 질화법으로 합성한 $Fe_{17}Sm_2N_x$ 자성분말과 자성 특성을 비교하였다. $NH_3+H_2$(부피비 3 : 1) 혼합가스를 이용하였을 경우 $Fe_4N$의 생성 온도와 반응시간 등의 조건 변수를 통해 $400^{\circ}C$에서 4시간 동안 열처리함으로서 단일상의 $Fe_4N$이 생성되는 것을 관찰 할 수 있었으며, 나노크기의 $Fe_4N$ 분말과 마이크론 크기의 $Fe_{17}Sm_2N_x$ 분말의 포화자화의 값은 각각 149, 117 emu/g의 값을 나타내었다.

13%Cr-0.17%C 스테인리스강의 고온 가스질화에 미치는 Al 함량 변화의 영향 (Effect of Al Content Variation on High Temperature Gas Nitriding in 13%Cr-0.16%C Stainless Steel)

  • 박범태;김정민;강희재;공정현;강창룡;성장현
    • 열처리공학회지
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    • 제24권6호
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    • pp.318-326
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    • 2011
  • This study has been performed to investigate the effect of Al addition on High Temperature Gas Nitriding (HTGN) in 13%Cr-0.16%C stainless steel with different Al contents of 0.54%, 1.76% and 2.36%, respectively. HTGN treatment was carried out at $1100^{\circ}C$ for 1 hr, 5 hrs and 10 hrs. Nitrogen-permeated surface layers showed round type carbides of $Cr_{23}C_6$ and needle type nitrides of AlN in the matrix of martensite, representing 600~700 Hv. And the thickness of the surface layer increased with increasing Al content and HTGN treatment time. The inner region that was not permeated nitrogen showed chromium carbides in the mixed phase of martensite and ferrite for the 0.53% Al alloyed steel, however chromium carbides in the matrix of ferrite single phase were shown for the steels with the addition of 1.76%Al and 2.36%Al, representing the hardness of ~200 Hv. During nitrogen permeation from surface to the interior, substitutional elements of Cr, Al and Si moved toward the surface and interstitial element of carbon also moved from interior to the surface. This movement of alloying elements leads high concentration of these elements at the outmost surface, subsequently the lowest peak of substitutional elements were shown in the vicinity of near surface. After showing the lowest peak, the high concentration region of Al and C were formed due to the continuous movement of Al toward the surface. The long discontinuous precipitates of $Cr_{23}C_6$ and AlN were formed along the outmost surface owing to the high concentration of these alloying elements.

저 탄소강의 오스테나이트 질화 시 암모니아 가스첨가 조건변화가 표면층 조직 및 기공변화에 미치는 영향 (Effect of Changes in Condition of Ammonia Gas Addition on the Surface Layer Microstructure and Porosity during Austenitic Nitriding of Low Carbon Steels)

  • 이제원;노용식;성장현;임수근
    • 열처리공학회지
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    • 제32권5호
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    • pp.201-211
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    • 2019
  • Low carbon steel (S20C steel) and SPCC steel sheet have been austenitic nitrided at $700^{\circ}C$ in a closed pit type furnace by changing the flow rate of ammonia gas and heat treating time. When the flow rate of ammonia gas was low, the concentration of residual ammonia appeared low and the hardness value of transformed surface layer was high. The depth of the surface layer, however, was shallow. With increasing the concentration of residual ammonia by raising up the ammonia gas flow, both the depth of the surface layer and the pore depth increased, while the maximum hardness of the surface layer decreased. By introducing a large amount of ammonia gas in a short time, a deep surface layer with minimal pores on the outermost surface was obtained. In this experiment, while maintaining 10~12% of residual ammonia, the flow rate of inlet ammonia gas, 7 liter/min, was introduced at $700^{\circ}C$ for 1 hour. In this condition, the thickness of the surface layer without pores appeared about $60{\mu}m$ in S20C steel and $30{\mu}m$ in SPCC steel plate. Injecting additional methane gas (carburizing gas) to this condition played a deteriorating effect due to promoting the formation of vertical pores in the surface layer. For $1^{st}$ transformed surface layer for S20C steel, maintaining 10~12% residual ammonia condition via austenitic nitriding process resulted in ${\varepsilon}$ phase with relatively high nitrogen concentration (just below 4.23 wt.%N) among the mixed phases of ${\varepsilon}+{\gamma}$. The ${\varepsilon}$ phase was formed a specific orientation perpendicular to the surface. For $2^{nd}$ transformed layer for S20C steel, ${\gamma}$ phase was rather dominant (just above 2.63 wt.%N). For SPCC steel sheet, there appeared three phases, ${\gamma}$, ${\alpha}(M)$ and weak ${\varepsilon}$ phase. The nitrogen concentration would be approximately 2.6 wt.% in these phases condition.

완도납석으로 부터 $\beta$-Sialon의 합성 (Synthesis of $\beta$-Sialon from Wando Pyrophyllite)

  • 이홍림;신현곤
    • 한국세라믹학회지
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    • 제21권1호
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    • pp.5-10
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    • 1984
  • $eta$-Sialon synthesis was investigated via the simulataneous reduction and nitriding of Wando pyrophyllite. When Wando pyrophyllite-graphite-$Si_3N_4$ seed mixture was heated at 135$0^{\circ}C$ for as long as 10 hours in 80% $N_2$-20%$H_2$ atomsphere $eta$-$Si_3N_4$ solid solution was mainly formed together with a small amount of $\alpha$-$Si_3N_4$ The value z of the forming $Si_{6-x}Al_2O_2N{8-z}$ was decreased with heating time.

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이온질화처리를 통한 AISI 4340 steel의 기계적 특성 개선 및 표면처리시 발생하는 치수 변형에 관한 연구 (Development of surface treatment technique for the improvement of wear characteristics on EHA hydraulic Pumpand study on the dimensional changing a AISI 4340steel during ion nitriding)

  • 김은영;김명근;김정택;이상율
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2005년도 추계학술발표회 및 workshop
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    • pp.128-128
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    • 2005
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고분자 전해질 연료전지에 적용하기 위한 크롬 도급 AISI 316L 스테인리스강의 펄스 바이어스 유도결합 플라즈마 질화 (Pulsed Bias Inductively Coupled Plasma Nitriding of Chromium Electroplated AISI 316L Stainless Steel for PEMFC Application)

  • 김민우;한동훈;홍원혁;이정중
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.145-146
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    • 2009
  • 크롬 도금된 AISI 316L 스테인리스강에 펄스 바이어스를 사용한 유도결합 플라즈마로 질화 처리하여 고분자 전해질 연료전지용 분리판에 적합한 물성을 확인하였다.

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