• Title/Summary/Keyword: needle punching process

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Theoretical Modeling of Web Characteristics on the Needle Punching Production Line

  • Bok Jin-Seon;Kim Dong-Cheol;Ju Chang-Hwan
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.414-417
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    • 1998
  • Needle punching is a process for converting fiber webs into coherent structures by using barb needles. The results are the mechanical interlocking of fibers into webs. Nonwovens by needle punching is most versatile among the various methods and is widely used in the industry. The original process for the production of mechanical bonds in nonwoven fabrics is that which employs the natural felting characteristics of the wool fiber. (omitted)

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Cabin Air Filter Media Produced by Needle Punching Process (니들펀치 공정에 의한 캐빈에어필터 여재의 제조)

  • Park, Seungkyu;Kim, Heonchang
    • Applied Chemistry for Engineering
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    • v.20 no.5
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    • pp.561-564
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    • 2009
  • Filter media finely interspersed with activated carbons were prepared by a needle punching process without using chemical binders. Their characteristics were investigated efficiently to abate environmentally harmful gas such as acetaldehyde, and were compared with those of cabin air filter coated with activated carbons by using chemical binders. These combination filters were installed on a vehicle fan placed in a test chamber of capacity similar to the interior volume of a commercially available passenger car, and the efficiency of acetaldehyde abatement was measured as a function of time. The filter utilizing chemical binders showed somewhat better performance for the elimination of acetaldehyde despite the adverse effect of the chemical binder that would clog the micropores of the activated carbons. It turned out that the needle punching process had the activated carbons agglomerated due to hydrophobic interactions, resulting in a relatively larger void area than that of the filter utilizing chemical binders.

A Study on the Cup-Type Compression Molding for Continuous Fiber-Reinforced Poymeric Composites (연속섬유강화 플라스틱 복합재료의 컵형 압축성형성에 관한 연구)

  • 오영준;김형철;조선형;김이곤
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.176-181
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    • 1997
  • During a compression molding of continuous fiber reinforced composites, the separation of matrix and fiber is caused by the flow of the molding process. As the characteristics of the products are greatly dependent on the separation, it is very important to clarify the separation in relation to molding condition, degree of needle punching number on the degree of nonhomogeneity are studied.

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Effects of needle punching process and structural parameters on mechanical behavior of flax nonwovens preforms

  • Omrani, Fatma;Soulat, Damien;Ferreira, Manuela;Wang, Peng
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.157-168
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    • 2019
  • The production of nonwoven fabrics from natural fibers is already expanding at an industrial level for simple curvature semi-structural part in the automotive industry. To develop their use for technical applications, this paper provides an experimental study of the mechanical behavior of flax-fiber nonwoven preforms. A comparison between different sets of carded needle-punched nonwoven has been used to study the influence of manufacturing parameters such as fibers' directions, the area and the needle punching densities. We have found that the anisotropy observed between both directions can be reduced depending on these parameters. Furthermore, this work investigates the possibility to form double curvature parts such as a hemisphere as well as a more complex shape such as a square box which possesses four triple curvature points. We propose a forming process adapted to the features of the nonwoven structure. The purpose is to determine their behavior under high stress during various forming settings. The preforming tests allowed us to observe in real time the manufacturing defects as well as the high deformability potential of flax nonwoven.

A Study on Compression Molding Process of Long Fiber Reinforced Plastic Composites -Effect of Needle Punching on Viscosity- (장섬유강화 플라스틱 복합재의 압축성형 공정에 관한 연구 -점도에 미치는 니들펀칭의 영향-)

  • 송기형;조선형;이용신
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.184-187
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    • 2002
  • Compression molding was specifically developed for replacement of metal components with composites. As the mechanical properties of the products are dependent on the separation and orientation, it is important to research the fiber mat structure and molding conditions. In this study, the effects of the fiber mat structure(NP: 5, 10, 25punches/$\textrm{cm}^2$) and the mold closure speed($\dot{\textrm{h}}$=0.1, 1, 10mm/min) on the viscosity of composites were discussed. The composites is treated as a Non-Newtonian power-law fluid. The parallel-plate plastometer is used and the viscosity is obtained from the relationship between the compression load and the thickness of the specimen.

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Study on the Characteristics of PP/PET Blended Nonwovens Produced by Needle-punched Methods

  • Gwon O-Hyeok;Lee Rae-Yeon;Ju Chang-Hwan
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.402-405
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    • 1998
  • Among the production technologies of nonwoven fabrics, a needle punching technique has one of the long history aid holds still important place. At the present time, it is used not only for scrimming with woven or knitted fabrics and other nonwoven fabrics, but also for applying the special fibers blending nonwovens at the web forming process in ender to manufacture economical and high value added-Products such as home furnishing industrial and technical purpose. (omitted)

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Multiscale Finite Element Analysis of Needle-Punched C/SiC Composites through Subcell Modeling (서브셀 모델링을 통한 니들 펀치 C/SiC 복합재료의 멀티스케일 유한요소해석)

  • Lim, Hyoung Jun;Choi, Ho-Il;Lee, Min-Jung;Yun, Gun Jin
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.34 no.1
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    • pp.51-58
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    • 2021
  • In this paper, a multi-scale finite element (FE) modeling methodology for three-dimensional (3D) needle-punched (NP) C/SiC with a complex microstructure is presented. The variations of the material properties induced by the needle-punching process and complex geometrical features could pose challenges when estimating the material behavior. For considering these features of composites, a 3D microscopic FE approach is introduced based on micro-CT technology to produce a 3D high fidelity FE model. The image processing techniques of micro-CT are utilized to generate discrete-gray images and reconstruct the high fidelity model. Furthermore, a subcell modeling technique is developed for the 3D NP C/SiC based on the high fidelity FE model to expand to the macro-scale structural problem. A numerical homogenization approach under periodic boundary conditions (PBCs) is employed to estimate the equivalent behavior of the high fidelity model and effective properties of subcell components, considering geometry continuity effects. For verification, proposed models compare excellently with experimental results for the mechanical behavior of tensile, shear, and bending under static loading conditions.

A Study on the Processing of Long Fiber-Reinforced Composite Materials for Thermoforming On the Correlation Coefficient between Separation and Orientation (Thermoforming용 長纖維强化 複合材料의 成形工程에 관한 硏究 分離$\cdot$配向의 相關계수)

  • 이동기;김정락;김상필;이우일;김이곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1106-1114
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    • 1993
  • A composite material is composed of a reinforcement and a matrix, which determine mechanical characteristics of the molded part. There is no doubt that the properties of a composite material depend not only on the characteristics of the matrix but also on the structure of glass fiber mat and a fiber type of reinforcement. Therefore it is very important to study the composites of reinforcement and the matrix, and to control the fiber type in the process of molding of composite materials. In this study, the specimen was made of a glass fiber mat of 6-7mm thickness by scattering it in the air after cutting the glass fiber mat with needle punching makes change according to the type of needle and the number of times of stretching. First the sheet was made by means of a hot-press after accumulating a matrix and a glass fiber according to each mat structure of glass fiber. It was heated the manufactured sheet with the dry oven and molded it a secondary high temperature compression by a 30 ton oilhydraulic press. A definition of a correlation coefficient is showed up during this period and find it out with the relation of the fiber-matrix separation and the fiber orientation. We studied effects of the glass fiber mat structures on the correlation coefficient.