• Title/Summary/Keyword: nano indentation

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A Study on the Microscopically Characteristics of Properties of the Magnetic Recording Disk (자기저장 디스크 표면의 물성치에 관한 미소특성 연구)

  • Hwang, Pyung;Kim, Do-Hyung;Kim, Jang-Kyo
    • Tribology and Lubricants
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    • v.15 no.1
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    • pp.52-58
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    • 1999
  • Nano-indentation and nano-scratch tests were peformed to assess the mechanical and tribological properties of the coating on a commercially available thin-film magnetic recording disk. Surface topography and roughness of the disk was studied using atomic force microscopy. The hardness and elastic modulus data show a peak at an indentation depth equivalent to the thickness of carbon overcoat, indicating strong influence of the coatin $g_strate interaction and the coating surface roughness on the measurements. The variations of surface roughness data were analysed statistically based on the normal probability distribution theories and Weibull cumulative probability theories.es.

A Study of Extrusion Process for Al 3003 Condenser Tube (Al 3003 컨덴서 튜브의 직접압출 연구)

  • Bae, Jae-Ho;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1043-1050
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    • 2005
  • Condenser tube is a component of the heat exchanger in automobile and air conditioning apparatus. It is generally made from the 1000 or 3000 series Al alloys that have good heat efficiency. In the case of 3000 series, these have high strength and hardness but have the disadvantage of low extruability. The development of extruding process in condenser tube with 3000 series Al alloys is studied in this paper. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness of welded part and the others in cross-section of tube.

Microstructure Evolution of Cu-based BMG Coating during APS Process and Phase Analysis by Nano-indentation Test (대기 플라즈마 용사공정을 이용한 Cu계 벌크 비정질 금속 코팅의 미세조직 분석과 나노 압입시험을 이용한 상 분석)

  • Kim, Jung-Hwan;Kang, Ki-Cheol;Yoon, Sang-Hoon;Na, Hyun-Taek;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.43-48
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    • 2009
  • In this study, Cu-based bulk metallic glass (BMG) coatings were deposited by atmospheric plasma spraying (APS) process with different process conditions (with- and without hydrogen gas). As adding the hydrogen gas, thermal energy in the plasma flame increased and induced difference in the melting state of the Cu-based BMG particles. The microstructure and mechanical properties of the coatings were analyzed using a scanning electron microscope (SEM) with an energy dispersive spectroscopy (EDS) and nano-indentation tester in the light of phase analysis. It was elucidated by the nano-indentation tests that un-melted region was a mainly amorphous phase which showed discrete plasticity observed as the flow serrations on the load.displacement (P - h) curves, and the curves of solidified region showed lower flow serrations as amorphous phase mingled with crystalline phase. Oxides produced during the spraying process had the highest hardness value among the phases and were well mixed with other phases resulted from the increase in melting degree.

A study on size variation of quadrangular pyramid structure according to input voltage of solenoid indentation system (솔레노이드 전압변화에 따른 사각뿔 구조체의 크기변화 경향 분석에 관한 연구)

  • Moon, Seung Hwan;Jeong, Ji-Young;Han, Jun-Se;Choi, Doo-Sun;Choi, Sung-Dae;Jeon, Eun-chae;Je, Tae-Jin
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.40-44
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    • 2019
  • The light diffusion component spreads the light from one point evenly over a large area. Various types of light diffusion parts such as films and lenses are applied in the high-tech industries such as LCD display devices, lighting devices, and solar energy generation. Among these, a diffuser sheet (Diffuser Sheet) has a function to uniformly distribute the light, and various studies have been conducted to improve its function. The shape of the conventional light diffusion pattern is mainly made of a dot or hemispherical shape. In this study, a rectangular cone-shaped structure having a light diffusion function and an advantage of controlling the angle of refraction of light was fabricated by using a solenoid indentation process. The change in shape of the indentation structure was analyzed.

Nano-Mechanical and Tribological Characteristics of Ultra-Thin Amorphous Carbon Film Investigated by AFM

  • Chung, Koo-Hyun;Lee, Jae-Won;Kim, Dae-Eun
    • Journal of Mechanical Science and Technology
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    • v.18 no.10
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    • pp.1772-1781
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    • 2004
  • The mechanical as well as tribological characteristics of coating films as thin as a few nm become more crucial as applications in micro-systems grow. Especially, the amorphous carbon film has a potential to be used as a protective layer for micro-systems. In this work, quantitative evaluation of nano-indentation, scratching, and wear tests were performed on the 7nm thick amorphous carbon film using an Atomic Force Microscope (AFM). It was shown that AFM-based nano-indentation using a diamond coated tip can be feasibly utilized for mechanical characterization of ultra-thin films. Also, it was found that the critical load where the failure of the carbon film occurred was about 18${\mu}$N by the ramp load scratch test. Finally, the wear experimental results showed that the quantitative wear rate of the carbon film ranged 10$\^$-9/~10$\^$-8/ ㎣ /N cycle. These experimental methods can be effectively utilized for a better understanding the mechanical and tribological characteristics at the nano-scale.

Molecular Dynamic Simulation of Nano Indentation and Phase Transformation (분자동역학을 이용한 나노 인덴테이션과 상변화 해석 연구)

  • 김동언;손영기;임성한;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.339-346
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    • 2003
  • Molecular dynamic simulations of nano indentation on single-crystal silicon (100) surface were performed using diamond indentor. Silicon substrate and diamond indentor were modeled diamond structure with Tersoff potential model. Phase transformation of silicon, incipient plastic deformation, change of incident temperature distribution are investigated through the change of potential energy distribution, displacement-load diagram, the change of kinetic energy distribution and displacements of silicon atoms. Phase transformation is highly localized and consists of a high-density region surrounding the tip. Axial load linearly increased according to the indenting depth. Number of atoms with high kinetic energy increased at the interface between substrate and indentor tip.

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A measurement technique for residual thickness of nano-imprinted polymer film using nano-indentation. (나노인덴테이션을 이용한 나노 임프린트된 폴리머 박막의 잔류두께 측정기법)

  • Lee, H.J.;Ko, S.G.;Kim, J.H.;Hur, S.;Lee, E.S.;Jeong, J.H.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1921-1926
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    • 2003
  • Nano-imprint technology has been vigorously studied by many researchers for it is one of the most promising technologies for manufacturing the pattern with its critical dimension below 100nm. In the nano-imprint technology, nano patterns are transferred on a polymer film and the transferred patterns are used as an etch mask to define the designed patterns on a substrate or a metal layer. To this end, it is important to keep the residual thickness of the imprinted polymer film uniform. In this study, a novel measurement technique to measure the residual thickness of films is proposed based on nanoindentation theory. This technique has advantages of saving time and measuring the residual thickness of highly-localized portions in comparison with other techniques, but has limitation of requiring calibration process.

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The piling-up/sinking-in response of elasto-plastic materials in nano-indentation using sharp indenter (나노 인덴테이션 시험에서의 탄소성 재료의 파일업/싱크인 특성)

  • Kim, Byung-Min;Lee, Chan-Joo;Lee, Jung-Min;Lee, Sang-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1367-1372
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    • 2007
  • Over the past decade, many computational researches have been performed to investigate quantitative relationships between load-displacement and material properties. But piling-up which causes errors to estimate mechanical material properties remains the most significant unresolved issue in nano-indentation test. This study has estimated quantitative aspects of the effects of material properties, especially work hardening exponent, on piling up/sinking in response of various materials. Using FE Analysis, piling up/sinking in response when material is indented by sharp indenter is investigated to evaluate the effects of material properties. From the FE analysis result, quantitative relationships between piling up/sinking in height and material properties is assessed using dimensional analysis which is used to define scaling variables and universal functions. And nano-indentaion test is performed to verify this relation on various materials. From the result of comparison with prediction from dimensional function and experiment, the work hardening exponent was found to have greater influence on the piling up/sinking in height during the nano-indentation than other material properties, such as elastic modulus and yield stress.

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Correction of the hardness measurement for pile-up materials with a nano indentation machine (파일-업 재료에 대한 나노 압입 시험기의 경도 측정값 교정)

  • Park, Moon Shik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.98-106
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    • 2016
  • Measurements of the elastic modulus and hardness using a nano indentation machine rely on the equation for the fitted contact area, which is valid for only sink-in materials. For most soft engineering materials that involve pile-up behavior rather than sink-in, the contact area equation underestimates the contact area and thus overestimates the elastic modulus and hardness. This study proposes a correction method to amend erroneous hardness measurements in pile-up situations. The method is a supplemental derivation to the original hardness measurement with the known value of the elastic modulus. The method was examined for soft engineering metals, Al 6061 T6 and C 12200, via tensile tests, nano indentation tests, impression observations, and finite element analysis. The proposed technique shows reasonable agreement with the analytical results accounting for strain gradient plasticity from a previous study.

Influence of Substrate on Mechanical Characteristics of ZnO Thin Film by NI Technology (NI법에 의한 기계적 특성에 미치는 ZnO박막의 기판재의 영향)

  • Jung Hun-Cbae;KIM Dong-Hyun;Yoon Han-Ki;Lim Hee-Sup;Yu Yun-Sik
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.342-346
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    • 2004
  • Recently there has been a great world-wide interest in developing and characterizing new nano-structured materials. These newly developed materials are often prepared in limited quantities and shapes unsuitable for the extensive mechanical testing. The development of depth sensing indentation methods have introduced the advantage of load and depth measurement during the indentation cycle. In the present work, ZnO thin films are prepared on the Glass, GaAs(100), Si(111), and Si(100) substrates at different temperatures by pulsed laser deposition(PLD) method. Because the potential energy in c-axis is law, the films always shaw c-axis orientation at the optimized conditions in spite of the different substrates. Thin films are investigated by X-ray diffractometer and Nano indentation equipment. From these measurements it is possible to get elastic modulus and hardness of ZnO thin films on all substrates.

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