• 한국정밀공학회지
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• 제32권7호
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• pp.643-651
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• 2015

Multi-axis magnetic and accelerometer sensor are widely used in consumer product such as smart phones. The vector output of multi-axis sensors have errors on each axis such as offset error, scale error, non-orthogonality. These errors cause many problems on the performance of the applications. In this paper, we designed the effective inline compensation algorithm for calibrating of 3 axis sensors using ellipsoid for mass production of multi-axis sensors. The outputs with those kinds of errors can be modeled by ellipsoid, and the proposed algorithm makes sequential mappings of the virtual ellipsoid to perfect sphere which is calibrated function of the sensor on three-dimensional space. The proposed calibrating process composed of four main stages and is very straightforward and effective. In addition, another imperfection of the sensor such as the drift from temperature can be easily inserted in each mapping stage. Numerical simulation and experimental results shows great performance of the proposed compensation algorithm.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 추계학술대회 논문집
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• pp.141-148
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• 1994

In order to improve the productivity of cold forging at low production cost, an integrated system's approach is necessary in handling the material preparation and the optimum process design, considering the forming machines, tooling, and operation including quality control. As the first step toward this approach, an expert system for multi-stage cold forging process design for fasteners with various head geometries is developed using Prolog language on IBM 486 PC. For effective representation of the complex part geometries, the system uses the multiple element input, and the forward inference scheme in determination of the initial billet size and intermediate forging steps. In order to determine intermediate steps, the basic empirical rules for extrusion, heading, and trimming were applied. The required forming loads and global strain distributions at each forging step were calculated and displayed on the PC monitor. The designed process sequence drawing can be obtained by AutoCAD. The developed system will be useful in reducing trial and error of design engineers in determining the diameter and height of the initial cylindrical billet from the final product geometry and the intermediate necessary sequences.

• 대한산업공학회지
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• 제11권2호
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• pp.57-73
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• 1985

Group scheduling problem in a multi-stage manufacturing system is reviewed and two heuristic procedures for minimizing the makespan are developed by employing the methods of flow shop sequencing heuristics with a slight modification. The comparisons among the five heuristics, three previously reported heuristics and two heuristics suggested by this study, are made on different problem sizes. The computational results indicate that NEH-GS method gives better group schedules than the other heuristics tested, but its computation time increases rapidly as the problem size increases. On the other hand, CDS-GS method provides relatively good group schedules with less computation time compared with NEH-GS method.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.347-352
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• 2002

The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

• 산업경영시스템학회지
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• 제10권16호
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• pp.113-119
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• 1987

다단계 생산-재고문제에 관하여 일반적인 해법으로서 Dynamic Programming이 이용되고 있으나 C. L. Hwang과 L. T. Fan은 Pontryagin의 최대원리에 의해 보다 효율적인 방법을 제시하였다. 본 연구는 상기의 문제를 제품의 진부화가 있는 모델로 확장하여 난산형 최대원리를 적용하는 것으로서, 특히 수요 및 진부화율이 기간마다 변화하는 다단계 생산-재고시스템에 있어서의 최적 생산-재고정책을 수립하는 효율적인 앨고리듬을 제시한다.

• 한국생산제조학회지
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• 제19권1호
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• pp.33-41
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• 2010

This study was aimed at the design of the dies for the unified pipe joint of the intermediate shaft using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

• 제어로봇시스템학회논문지
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• 제18권9호
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• pp.854-862
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• 2012

The optimal design of batch-storage network by using periodic square wave model provides analytical lot sizing equations for a complex supply chain network characterized as multi-supplier, multi-product, multi-stage, non-serial, multi-customer, cyclic system including recycling and/or remanufacturing. The network structure includes multiple currency flows as well as material flows. The processes are represented by multiple feedstock/product materials with fixed composition which are very suitable for production processes. In this study, transportation processes that carry multiple materials with unknown composition are added and the time frame is changed from single period into multiple periods in order to represent nonperiodic parameter variations. The objective function of the optimization involves minimizing the opportunity costs of annualized capital investments and currency/material inventories minus the benefit to stockholders in the numeraire currency. The expressions for the Kuhn-Tucker conditions of the optimization problem are reduced to a multiperiod subproblem for average flow rates and analytical lot-sizing equations. The multiperiod lot sizing equations are different from single period ones. The effects of corporate income taxes, interest rates and exchange rates are incorporated.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1996년도 춘계학술대회 논문집
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• pp.124-131
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• 1996

The use of small hemispherical high-speed precision bearing has increased drastically these days in the field of computer disk driver, highteech devices as well as communication and electronic device drivers. It was suggested that the new polishing process adopting the diamond grinding wheel and polishing tool instead of multi stage lapping processes, which enables the mass production of the bearing by reduction of polishing time. Polishing mechanism was analysed and the results were applied to the design and manufacturing of the polishing system. Experiments for selection of optimal polishing conditions were carried out using the polishing system.

• Korean Chemical Engineering Research
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• 제47권1호
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• pp.133-140
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• 2009

본 연구에서는 투과도 80 md, 하이드레이트 포화도 30%의 다중공 평판형 시스템에서 열자극 감압법에 의한 생산실험을 수행하여 하이드레이트의 해리양상 및 생산효율을 관측 및 분석하였다. 감압의 크기에 따른 실험결과에서, 운영 압력을 낮게 설정하면 높은 가스회수율을 얻을 수 있지만 생산초기 나타나는 강한 펄스가 생산전 운영에 무리를 줄 수 있다고 판단되었다. 또한 흡열반응에 의한 하이드레이트 재형성으로 오히려 회수율이 감소하는 경우가 발생하였다. 감압법 적용시의 생산거동을 더 상세히 분석하기 위해, 감압크기 140 psi와 320 psi에 대해 각각 4, 6회의 반복실험을 진행하였다. 그 결과, 140 psi로 감압크기를 설정한 경우, 생산초기에 불안정한 거동이 나타나지만, 빠르게 안정화됨을 알 수 있었다. 320 psi의 실험결과에서 불연속적이며 간헐적인 생산거동을 확인할 수 있었다. 열자극 실험은 안정적인 생산거동을 보이며 회수율이 비교적 낮아 열자극의 효과를 잘 관찰할 수 있는 압력차 80 psi를 적정운영 압력으로 설정하여 수행하였다. 열자극감압 혼용기법의 결과로부터 열자극시간이 증가할수록 가스회수율은 증가하였지만, 반면 에너지효율은 오히려 감소하는 것으로 나타났다. 열을 2분간 가한 후 열흡수 시간을 1분으로 설정한 경우 본 시스템에서는 회수율이 상승하였으며, 에너지효율 또한 증가되는 결과를 얻었다. 하지만, 열흡수 시간이 1분 이상일 경우 오히려 더 낮은 회수율과 에너지효율을 보였는데 이는 긴 열흡수 시간으로 인한 열손실에 기인한 것으로 판단된다.

• 한국정밀공학회지
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• 제32권5호
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• pp.431-439
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• 2015

One of common challenges in designing modern production machines is realizing high speed motion without sacrificing accuracy. To address this challenge it is necessary to maximize the stiffness of the mechanical structure and the control system with consideration on the main disturbance input, cutting forces. This paper presents analysis technologies for realizing high stiffness in production machines. First, CAE analysis techniques to evaluate the dynamic stiffness of a machine structure and a new method to construct the physical machine model for servo controller simulations are demonstrated. Second, cutting forces generated in milling processes are analyzed to evaluate their effects on the mechatronics system. In the effort to investigate the interaction among the structure, controller, and process, a flexible multi-body dynamics simulation method is implemented on a magnetic bearing stage as an example. The presented technologies can provide better understandings on the mechatronics system and help realizing high stiffness production machines.