• 제목/요약/키워드: multi-pole anisotropic

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분말사출성형으로 제조된 다극 이방성 Sr-페라이트 소결자석 (Multi-pole anisotropic Sr-ferrite sintered magnets fabricated by powder injection molding)

  • 조태식
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집 Vol.14 No.1
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    • pp.284-287
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    • 2001
  • Multi-pole anisotropic Sr-ferrite sintered magnets has been studied by powder injection molding under applied magnetic field. The orientation of anisotropic Sr-ferrite powders higher than 80% during injection molding is achieved at the following conditions; apparent viscosity lower then 2500 poise in 1000 $sec^{-1}$ shear rate and applied magnetic field higher then 4 kOe. For the high fluidity and strength of injection molded compact, and the effective binder removal without defects during solvent extraction and thermal debinding, the optimum multi-binder composition is paraffin wax(PW)/carnauba wax(CW)/HDPE = 50/25/25 wt%. The rate of binder removal is proportional to the mean particle size of Sr-ferrite powders whereas it is inversely proportional to the content of Sr-ferrite powders and the sample thickness. The high magnetic properties of Sr-ferrite sintered magnets are; 3.8 kG of remanent flux density, 3.4 kOe of intrinsic coercivity, and 1.2 kG of surface flux density (l-mm-thick) in the direction of applied magnetic field.

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분말사출성형으로 제조된 다극 이방성 SF-폐라이트 소결자석 (Mu7i-pole anisotropic Sr-ferrite sintered magnets fabricated by powder injection molding)

  • 조태식
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집
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    • pp.284-287
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    • 2001
  • Multi-pole anisotropic Sr-fertile sintered magnets has been studied by powder injection molding under applied magnetic field. The orientation of anisotropic Sr-ferrite powders higher than 80% during injection molding is achieved at the following conditions; apparent viscosity lower then 2500 poise in 1000 sec$\^$-1/ shear rate and applied magnetic field higher then 4 kOe. For the high fluidity and strength of injection molded compact, and the effective binder removal without defects during solvent extraction and thermal debinding, the optimum multi-binder composition is paraffin wax(PW)/carnauba wax(CW)/HDPE = 50/25/25 wt%. The rate of binder removal is proportional to the mean particle size of Sr-ferrite powders whereas it is inversely proportional to the content of Sr-ferrite powders and the sample thickness. The high magnetic properties of Sr-ferrite sintered magnets are; 3.8 kG of remanent flux density, 3.4 kOe of intrinsic coercivity, and 1.2 kG of surface flux density (1-mm-thick) in the direction of applied magnetic field.

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THE ALIGNMENT OF SR-FERRITE POWDERS AND MAGNETIC PROPERTIES IN FABRICATION OF MULTI-POLE ANISOTROPIC SINTERED SR-FERRITES BY POWDER INJECTION MOLDING

  • Cho, T.S.;Park, B.S.;Jeung, W.Y.;Moon, T.J.
    • 한국자기학회지
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    • 제5권5호
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    • pp.740-744
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    • 1995
  • For the fabrication of a multi-pole anisotropic Sr-ferrite magnet by powder injection molding, it is important to control effectively the alignment of magnetic powders during the injection molding process. The effect of the fluidity of powder/binder mixture on the powder alignment was studied with changing the particle sizes and the volume fraction of Sr-ferrite magnetic powders. The critical volume fraction of Sr-ferrite powders increases from 58 vol.% to 64 vol.% as the mean powder size increases from $0.8\;\mu\textrm{m}$ to $1.2\;\mu\textrm{m}$. A Sr-ferrite powder alignment greater than 80 % is achieved at the conditions of an apparent viscosity lower than 1000 poise at $1600\;sec^{-1}$ shear rate, an applied magnetic field higher than 4 kOe, and a powder volume fraction 8 vol.% lower than the critical fraction. The powder alignment obtained during the injection molding process is not much affected by the subsequent processes of debinding and sintering, showing the magnetic properties of 3.8 kG of remanent flux density and 3.37 kOe of intrinsic coercivity.

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분말사출성형체에서 Sr-페라이트 자성분말의 배향도에 미치는 첨가제의 영향 (Effect of Additives on the Orientation of Magnetic Sr-Ferrite Powders in Powder Injection Molded Compacts)

  • 조태식;정원용
    • 폴리머
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    • 제25권2호
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    • pp.240-245
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    • 2001
  • 다극 이방성 Sr-페라이트 소결자석을 제조하기 위한 자장중 분말사출성형공정에서 Sr-페라이트 자성분말의 배향도에 미치는 결합제의 첨가제 영향이 연구되었다 외부자기장의 방향에 대한 Sr-페라이트 자성분말의 배향도는 첨가제의 종류, 사출성형온도와 관련한 사출성형체의 유동성과 외부자기장의 세기에 크게 의존하였다. Paraffin wax/carnauba wax/HDPE 3성분계 결합제에 stearic acid를 첨가하면 분말사출성형체의 유동성이 향상되어 Sr-페라이트 자성분말의 배향도가 증가되었으나, silane계 커플링제를 첨가하면 성형체의 유동성이 오히려 감소되어 Sr-페라이트의 배향도가 감소되었다. 80% 이상의 Sr-페라이트 자성분말의 배향도는 사출성형체의 겉보기점도가 2500 poise (1000sec$^{-1}$)이하이고 외부자기장의 세기가 4kOe 이상인 유용한 조건에서 얻어졌다.

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