• 제목/요약/키워드: multi-materials topology optimization

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Multi-material topology optimization of Reissner-Mindlin plates using MITC4

  • Banh, Thien Thanh;Lee, Dongkyu
    • Steel and Composite Structures
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    • 제27권1호
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    • pp.27-33
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    • 2018
  • In this study, a mixed-interpolated tensorial component 4 nodes method (MITC4) is treated as a numerical analysis model for topology optimization using multiple materials assigned within Reissner-Mindlin plates. Multi-material optimal topology and shape are produced as alternative plate retrofit designs to provide reasonable material assignments based on stress distributions. Element density distribution contours of mixing multiple material densities are linked to Solid Isotropic Material with Penalization (SIMP) as a design model. Mathematical formulation of multi-material topology optimization problem solving minimum compliance is an alternating active-phase algorithm with the Gauss-Seidel version as an optimization model of optimality criteria. Numerical examples illustrate the reliability and accuracy of the present design method for multi-material topology optimization with Reissner-Mindlin plates using MITC4 elements and steel materials.

Topology optimization for thin plate on elastic foundations by using multi-material

  • Banh, Thien Thanh;Shin, Soomi;Lee, Dongkyu
    • Steel and Composite Structures
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    • 제27권2호
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    • pp.177-184
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    • 2018
  • This study contributes to evaluate multiphase topology optimization design of plate-like structures on elastic foundations by using classic plate theory. Multi-material optimal topology and shape are produced as an alternative to provide reasonable material assignments based on stress distributions. Multi-material topology optimization problem is solved through an alternative active-phase algorithm with Gauss-Seidel version as an optimization model of optimality criteria. Stiffness and adjoint sensitivity formulations linked to thin plate potential strain energy are derived in terms of multiphase design variables and Winkler-Pasternak parameters considering elastic foundation to apply to the current topology optimization. Numerical examples verify efficiency and diversity of the present topology optimization method of elastic thin plates depending on multiple materials and Winkler-Pasternak parameters with the same amount of volume fraction and total structural volume.

Topology optimization of variable thickness Reissner-Mindlin plate using multiple in-plane bi-directional functionally graded materials

  • Nam G. Luu;Thanh T. Banh;Dongkyu Lee
    • Steel and Composite Structures
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    • 제48권5호
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    • pp.583-597
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    • 2023
  • This paper introduces a novel approach to multi-material topology optimization (MTO) targeting in-plane bi-directional functionally graded (IBFG) non-uniform thickness Reissner-Mindlin plates, employing an alternative active phase approach. The mathematical formulation integrates a first shear deformation theory (FSDT) to address compliance minimization as the objective function. Through an alternating active-phase algorithm in conjunction with the block Gauss-Seidel method, the study transforms a multi-phase topology optimization challenge with multi-volume fraction constraints into multiple binary phase sub-problems, each with a single volume fraction constraint. The investigation focuses on IBFG materials that incorporate adequate local bulk and shear moduli to enhance the precision of material interactions. Furthermore, the well-established mixed interpolation of tensorial components 4-node elements (MITC4) is harnessed to tackle shear-locking issues inherent in thin plate models. The study meticulously presents detailed mathematical formulations for IBFG plates in the MTO framework, underscored by numerous numerical examples demonstrating the method's efficiency and reliability.

Multiphase material topology optimization of Mindlin-Reissner plate with nonlinear variable thickness and Winkler foundation

  • Banh, Thanh T.;Nguyen, Xuan Q.;Herrmann, Michael;Filippou, Filip C.;Lee, Dongkyu
    • Steel and Composite Structures
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    • 제35권1호
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    • pp.129-145
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    • 2020
  • In typical, structural topology optimization plays a significant role to both increase stiffness and save mass of structures in the resulting design. This study contributes to a new numerical approach of topologically optimal design of Mindlin-Reissner plates considering Winkler foundation and mathematical formulations of multi-directional variable thickness of the plate by using multi-materials. While achieving optimal multi-material topologies of the plate with multi-directional variable thickness, the weight information of structures in terms of effective utilization of the material at the appropriate thickness location may be provided for engineers and designers of structures. Besides, numerical techniques of the well-established mixed interpolation of tensorial components 4 element (MITC4) is utilized to overcome a well-known shear locking problem occurring to thin plate models. The well-founded mathematical formulation of topology optimization problem with variable thickness Mindlin-Reissner plate structures by using multiple materials is derived in detail as one of main achievements of this article. Numerical examples verify that variable thickness Mindlin-Reissner plates on Winkler foundation have a significant effect on topologically optimal multi-material design results.

Topology Optimization of a Lightweight Multi-material Cowl Cross Member Using Matrix Input with the Craig Bampton Nodal Method

  • Son, Dong il;So, Sangwoo;Choi, Dong hyuk;Kim, Daeil
    • Composites Research
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    • 제32권5호
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    • pp.243-248
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    • 2019
  • As demand of light weight in the automotive industry has increased, the cowl cross member has been investigated using various methods to change the material. Conventionally, a cowl cross member has been made of steel and aluminum, but recently researchers tested multi-material such as aluminum and plastic. We studied a new model of the cowl cross member made of composite and non ferrous materials. For products with a high degree of freedom in design, generally, the method of topology optimization is advantageous and for the partial bracket part of the cowl cross member had a degree of freedom in the design, a topology optimization is appropriate. Considering the characteristics of the cowl cross members, we need research to minimize the weight while having the performance of noise, vibration and harshness(NVH). Taking the mounting status of the product into consideration, we used an assembly model to optimize the cowl cross member. But this method took too much time so we considered simple cowl cross member assemble conditions using the direct matrix input method(DMI) with the Craig-Bampton Nodal Method. This method is capable of considering the status of the assembly without assembling the model, which reduced the solving time and increased the accuracy comparison with a cowl cross member without DMI.

다중 물질 위상최적설계를 위한 페이즈섹션 설계법 개선 (Improvement of the Phase Section Method for Multi-material Topology Optimization)

  • 강민성;김철웅;유정훈
    • 한국전산구조공학회논문집
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    • 제35권2호
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    • pp.65-71
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    • 2022
  • 최근에는 경량화 문제에 대한 합리적인 솔루션을 제공하고 유용한 개념설계를 제공할 수 있는 다중 재료 구조 위상최적화가 더욱 중요해지고 있다. 기존의 MMTO(Multi-Material Topology Optimization)의 경우 후보 물질의 수가 증가할수록 설계변수의 수도 증가하고, 결과적으로 계산 시간이 크게 증가한다. 따라서 PSM(Phase Section Method)과 같은 단일 설계변수를 갖는 MMTO가 제안되었다. 본 연구는 조성비가 면적이나 부피비를 나타내지 못하고, 설계변수가 목표치에 충분히 집중되지 않고, 특정 재료가 요구량보다 적게 생성되는 PSM의 세 가지 주요 제한점을 고려하여 이를 개선하는데 중점을 둔다. 이러한 한계를 극복하기 위해 재정의된 조성비와 더 나은 수렴을 위한 조정된 매개변수를 제안한다. 제안된 수정 사항의 유효성을 2차원 및 3차원 수치 예제를 통해 검증한다.

Topology optimization with functionally graded multi-material for elastic buckling criteria

  • Minh-Ngoc Nguyen;Dongkyu Lee;Joowon Kang;Soomi Shin
    • Steel and Composite Structures
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    • 제46권1호
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    • pp.33-51
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    • 2023
  • This research presents a multi-material topology optimization for functionally graded material (FGM) and nonFGM with elastic buckling criteria. The elastic buckling based multi-material topology optimization of functionally graded steels (FGSs) uses a Jacobi scheme and a Method of Moving Asymptotes (MMA) as an expansion to revise the design variables shown first. Moreover, mathematical expressions for modified interpolation materials in the buckling framework are also described in detail. A Solid Isotropic Material with Penalization (SIMP) as well as a modified penalizing material model is utilized. Based on this investigation on the buckling constraint with homogenization material properties, this method for determining optimal shape is presented under buckling constraint parameters with non-homogenization material properties. For optimal problems, minimizing structural compliance like as an objective function is related to a given material volume and a buckling load factor. In this study, conflicts between structural stiffness and stability which cause an unfavorable effect on the performance of existing optimization procedures are reduced. A few structural design features illustrate the effectiveness and adjustability of an approach and provide some ideas for further expansions.

Multi-material polygonal topology optimization for functionally graded isotropic and incompressible linear elastic structures

  • Thanh T. Banh;Joowon Kang;Soomi Shin;Dongkyu Lee
    • Steel and Composite Structures
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    • 제51권3호
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    • pp.261-270
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    • 2024
  • This paper proposes an effective method for optimizing the structure of functionally graded isotropic and incompressible linear elastic materials. The main emphasis is on utilizing a specialized polytopal composite finite element (PCE) technique capable of handling a broad range of materials, addressing common volumetric locking issues found in nearly incompressible substances. Additionally, it employs a continuum model for bi-directional functionally graded (BFG) material properties, amalgamating these aspects into a unified property function. This study thus provides an innovative approach that tackles diverse material challenges, accommodating various elemental shapes like triangles, quadrilaterals, and polygons across compressible and nearly incompressible material properties. The paper thoroughly details the mathematical formulations for optimizing the topology of BFG structures with various materials. Finally, it showcases the effectiveness and efficiency of the proposed method through numerous numerical examples.

Multi-material topology optimization for crack problems based on eXtended isogeometric analysis

  • Banh, Thanh T.;Lee, Jaehong;Kang, Joowon;Lee, Dongkyu
    • Steel and Composite Structures
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    • 제37권6호
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    • pp.663-678
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    • 2020
  • This paper proposes a novel topology optimization method generating multiple materials for external linear plane crack structures based on the combination of IsoGeometric Analysis (IGA) and eXtended Finite Element Method (X-FEM). A so-called eXtended IsoGeometric Analysis (X-IGA) is derived for a mechanical description of a strong discontinuity state's continuous boundaries through the inherited special properties of X-FEM. In X-IGA, control points and patches play the same role with nodes and sub-domains in the finite element method. While being similar to X-FEM, enrichment functions are added to finite element approximation without any mesh generation. The geometry of structures based on basic functions of Non-Uniform Rational B-Splines (NURBS) provides accurate and reliable results. Moreover, the basis function to define the geometry becomes a systematic p-refinement to control the field approximation order without altering the geometry or its parameterization. The accuracy of analytical solutions of X-IGA for the crack problem, which is superior to a conventional X-FEM, guarantees the reliability of the optimal multi-material retrofitting against external cracks through using topology optimization. Topology optimization is applied to the minimal compliance design of two-dimensional plane linear cracked structures retrofitted by multiple distinct materials to prevent the propagation of the present crack pattern. The alternating active-phase algorithm with optimality criteria-based algorithms is employed to update design variables of element densities. Numerical results under different lengths, positions, and angles of given cracks verify the proposed method's efficiency and feasibility in using X-IGA compared to a conventional X-FEM.

전달손실 최대화를 위한 흡음재-패널 배열 최적설계 (Sound Transmission Loss Maximization of Multi-panel Structures Lined with Poroelastic Materials by Topology Optimization)

  • 김용진;이중석;강연준;김윤영
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.728-733
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    • 2008
  • Though multi-panel structures lined with a poroelastic material have been widely used to reduce sound transmission in various fields, most of the previous works to design them were conducted by repeated analyses or experiments based on initially given configurations or sequences. Therefore, it was difficult to obtain the optimal sequence of multi-panel structures lined with a poroelastic material yielding superior sound isolation capability. In this work, we propose a new design method to sequence a multi-panel structure lined with a poroelastic material having maximized sound transmission loss. Being formulated as a one-dimensional topology optimization problem for a given target frequency, the optimal sequencing of panel-poroelastic layers is systematically carried out in an iterative manner. In this method, a panel layer is expressed as a limiting case of a poroelastic layer to facilitate the optimization process. This means that main material properties of a poroelastic material are treated as Interpolated functions of design variables. The designed sequences of panel-poroelastic layers were shown to be significantly affected by the target frequencies; more panel layers were used at higher target frequencies. The sound transmission loss of the system was calculated by the transfer matrix derived from Biot's theory.

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