• Title/Summary/Keyword: multi forming

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Process Design of Multi-Step Wire Drawing using Artificial Neural Network (인공신경망을 이용한 다단 인발 공정 설계)

  • Kim, Dong-Hwan;Kim, Dong-Jin;Kim, Byeong-Min
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.127-138
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    • 1998
  • Process design of multi-step wire drawing process, conducted by means of finite element analysis and ANN(Artificial Neural Network) has been considered. The investigated problem involves the ade-quate selection of the drawing die angle and the correspondent reduction rate in the condition of desired initial and final diameter. Combinations of the process parameters which are used in finite ele-ment simulation are selected by using the orthogonal array. Also the orthogonal array. Also the orthogonal array and the results of finite element simulation which are related to the process energy are used as train data of ANN. In this study it is shown that the application of new technique using ANN and Othogonal array table to the process design of metal forming process is useful method.

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Forming Simulation of the Extrn-Bending Process of the Angle Product with '${\wedge}$' Section ([ '${\wedge}$' ]단면 앵글 구조재의 압출굽힘 가공에 관한 성형해석)

  • Lee K. K.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.346-349
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    • 2004
  • In the previous experimental study about extru-bending of angle product, the bending of extruded angle products with the '${\wedge}$' section and 'ㄱ' section can be abtained by the hot metal extru-bending machine with the two punches moving in the different velocity. The bending curvature can be controlled by the different velocity of billets through the two-hole container. This paper describes simulation of extru-bending process by the difference of punch velocities. The result of the forming simulation by $DEFORM^{TM}-3D$ shows that the bending phenomenon at the die exit during extrusion can be abtained by the two punches moving in the different velocity. And it is possible to design extrusion dies and to control the curvature of product through the simulation of extru-bending process by analysis

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Performance Comparison of Acquisition Schemes Using Multiple Antennas in DS-CDMA System) (DS-CDMA 시스템에서 다중 안테나를 이용한 동기획득방식의 성능비교)

  • Kang, Bub-Joo
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.29 no.9A
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    • pp.1058-1066
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    • 2004
  • This paper proposes the acquisition system using the multiple antennas in DS-CDMA system. The conventional acquisition schemes using multiple antennas are the methods to utilize the multi-antenna combining and the fixed multi-beam forming of a serial acquisition. Then, this paper proposes the hybrid acquisition scheme using the fixed multi-beam forming. The numerical results show the performance comparison of two acquisition schemes in terms of the acquisition time ill the multipath Rayleigh fading channel.

A Study on the Process Analysis of Multi-Stage Deep Drawing (다단계 디프드로잉의 공정해석에 관한 연구)

  • 심재진;전병희;김낙수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.2936-2948
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    • 1993
  • Multi-stage deep drawing is an important sheet metal forming process. The deformation mechanisms of sheet metals during forming processes are complicated mainly due to the geometry and the lubrication of tools involved, the formability and the anisotropic behaviour of the material. The multi-stage deep-drawing processes including normal-drawing, reverse-drawing, and re-drawing are analyzed by use of the rigid-plastic finite element method. The anisotropic behaviour represented by r-value can be incorporated into the formulation. Punch/die loads and thickness distributions were obtained as results of simulating axisymmetric deep drawing processes. The computed results showed good agreements with experiments.

Development of The Pilotless Type Progressive Die for Thin Sheet Metal

  • Sim, Sung-Bo;Jang, Chan-Ho;Sung, Yul-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.289-294
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    • 2001
  • This study reveals the thin sheet metal Process with multi-forming die that the name is progressive die, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending working of multi-stage and peformed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

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Topology Optimization of Beam Splitter for Multi-Beam Forming Based on the Phase Field Design Method (페이즈 필드 설계법 기반의 다중 빔 형성을 위한 빔 분배기 위상최적설계)

  • Kim, Han-Min
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.3
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    • pp.141-147
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    • 2019
  • In this paper, a systematic beam splitter design for multi-beam forming is proposed. The objective of this research is to a design beam splitter that splits and focuses scattering microwaves into intense beams in multiple directions. It is difficult to split multi-beam to non-specific directions with theoretical approaches. Therefore, instead of using transformation optics(TO), which is a widely used process for controlling electromagnetic wave propagation, we used a systematic design process called the phase field design method to obtain an optimal topological structure of beam splitter. The objective function is to maximize the norm of electric field of the target areas of each direction. To avoid island structure and obtain the structure in one body, volume constraint is added to the optimization problem by using augmented Lagrangian. Target frequency is set to X-band 10GHz. The optimal beam splitter performed well in multi-beam forming and the transported electric energy of target areas improved. A frequency dependency test was conducted in the X-band to determine effective frequency range.

Mechanical Bending Process and Application for a Large Curved Shell Plate by Multiple Point Press Machine (무금형 다점 펀치를 사용한 선체외판의 분할 성형 가공 정보 계산 시스템 개발)

  • Hwang, Se-Yun;Lee, Jang-Hyun;Ryu, Cheol-Ho;Han, Myung-Soo;Kim, Kwang-Ho;Kim, Kwang-Sik
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.6
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    • pp.528-538
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    • 2011
  • As a forming method for curved hull plates more efficient than the flame bending, mechanical bending using multi point press forming and die-less forming is discussed in this paper. the mechanical forming is a flexible manufacturing system for automatically forming of hull parts. It is especially suited to varied curved parts. This paper discusses a multiple point pressing machine composed of a pair of reconfigurable punches in order to achieve the rapid forming of curved hull plates using division forming and presents how forming information is obtained from the given design surface. Although the mechanical forming can be efficient in the metal forming, spring back after pressing is a phenomenon which must be carefully considered when quantifying the process variables. If the spring back is not accurately controlled, the fabricated shell plate cannot meet assembly tolerance. This paper describes the principles to calculate the proper stroke of each punch at the divided areas. the strokes are determined by an iterative process of sequential pressing and spring back compensation from an unfolded flat shape to its given design surface. FEA(finite element analysis) is used to simulate the spring back of the plate and the IDA(iterative displacement adjustment) method adjusts the offset of pressing punches from the deformation results and the design surface. The shape deviations of two surfaces due to spring back are compensated by integrated system using FEA and IDA method. For the practical application, It is aimed to develop an integrated system that can automatically perform the compensation process and calculate strokes of punches of the double sides' reconfigurable multiple-press machine and some experimental results obtained with mechanical bending are presented.

Reheating of Semi-Solid Material Using Multi-Capacity Induction Heating System (다출력 유도 가열 시스템에 의한 반용융 소재의 재가열)

  • 정홍규
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.199-202
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    • 1999
  • Many processing times for fabricating complex shaped parts by near net shape process such as thixoforming or semi-solid forming, are required due to the time for die design, induction heating and forming process. Therefore, for the thixoforming process, multi-capacity induction heating process is very important due to the reduction of the processing time and cost. It is indispensable to adopt a power-time heating pattern which manages to conciliate complete eutectic melting at the core with limited overheating at the periphery. The total reheating time is thus dependent on billet diameter; in inches$(pm20%)$. Typically, high frequency is used for the rapid reheating of the billet to the eutectic temperature range and low frequency for the remelting of the desired fraction of liquid and for the radial homogeneization of the liquid fraction. So in this study, the multi-capacity induction heating conditions of ALTHIX 86s alloy to reduce the processing time and cost would be proposed. The suitability of multi-capacity induction heating conditions would be verified through the comparison to Garat's data.

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Structural analysis of the Micro-Former based on results from the forming analysis for milli components (밀리부품 성형해석을 통한 Micro-Former의 거동해석)

  • Yoon J.H.;Huh H.;Kim S.S.;Choi T.H.;Na G.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.118-121
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    • 2004
  • Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components cannot be formed by the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable fur accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component.

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Hierarchical Structure of Star-Forming Regions in the Local Group

  • Kang, Yongbeom;Bianchi, Luciana;Kyeong, Jaeman;Jeong, Hyunjin
    • The Bulletin of The Korean Astronomical Society
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    • v.39 no.2
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    • pp.60.2-60.2
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    • 2014
  • Hierarchical structure of star-forming regions is widespread and may be characteristic of all star formation. We studied the hierarchical structure of star-forming regions in the Local Group galaxies (M31, M33, Phoenix, Pegasus, Sextans A, Sextans B, WLM). The star-forming regions were selected from Galaxy Evolution Explorer (GALEX) far-UV imaging in various detection thresholds for investigating hierarchical structure. We examined the spatial distribution of the hot massive stars within star-forming regions from Hubble Space Telescope (HST) multi-band photometry. Small compact groups arranged within large complexes. The cumulative mass distribution follows a power law. The results allow us to understand the hierarchical structure of star formation and recent evolution of the Local Group galaxies.

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