• Title/Summary/Keyword: motors

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Improvement of the Thermal Characteristics of Synchronous Linear Motors Through Insulation (단열에 의한 동기식 리니어모터의 열특성 향상)

  • Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.123-130
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    • 2002
  • Linear motors can drive a linear motion without intermediate gears, screws or crank shafts. Linear motors can successfully replace ball lead screw in machine tools because they have a high velocity, acceleration and good positioning accuracy. On the other hand, linear motors emit large amounts of heat and have low efficiency. In this paper, heat sources of a synchronous linear motor with high velocity and force measured and analyzed. To improve the thermal characteristics of the linear motor, an insulation layer with low thermal conductivity is inserted between cooler and machine table. Some effects of the insulation layer are presented.

Inertia Force Problem and Nozzle Contact Mechanism on Linear Motor Drive Injection Molding Machine (리니어모터식 사출성형기의 반력문제 및 노즐터치기구)

  • Bang, Yeong-Bong;Yun, Deung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.171-177
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    • 2002
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. But direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic leakage. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Online Fault Diagnosis of Motor Using Electric Signatures (전기신호를 이용한 전동기 온라인 고장진단)

  • Kim, Lark-Kyo;Lim, Jung-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.10
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    • pp.1882-1888
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    • 2010
  • It is widely known that ESA(Electric Signature Analysis) method is very useful one for fault diagnosis of an induction motor. Online fault diagnosis system of induction motors using LabVIEW is proposed to detect the fault of broken rotor bars and shorted turns in stator. This system is not model-based system of induction motor but LabVIEW-based fault diagnosis system using FFT spectrum of stator current in faulty motor without estimating of motor parameters. FFT of stator current in faulty induction motor is measured and compared with various reference fault data in data base to diagnose the fault. This paper is focused on to predict and diagnose of the health state of induction motors in steady state. Also, it can be given to motor operator and maintenance team in order to enhance an availability and maintainability of induction motors. Experimental results are demonstrated that the proposed system is very useful to diagnose the fault and to implement the predictive maintenance of induction motors.

Optimal Design of Low-Speed Secondary-Sheet Single-Sided Linear Induction Motor

  • Shiri, Abbas;Shoulaie, Abbas
    • Journal of Electrical Engineering and Technology
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    • v.8 no.3
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    • pp.581-587
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    • 2013
  • Among different linear motors, single-sided linear induction motors have been widely used in industry due to their simplicity and low construction cost. However, these types of motors suffer from low efficiency and power factor. In this paper, an effective procedure is proposed to design single-sided linear induction motors. The designed motor is simulated in MATLAB software in order to investigate the effect of design parameters on the performance of the machine. Regarding the obtained results, the Genetic Algorithm is employed to optimize the design considering product of efficiency and power factor as objective function. The results show significant improvement of the performance. Finally, experimental results and 2D finite element method is used to validate the model parameters and the optimization results.

AERODYNAMIC DESIGN AND NUMERICAL ANALYSIS OF AN SMALL SIZE AXIAL AIR TURBINE (소형 축류 공압 터빈 공력 설계 및 수치 해석)

  • Park, S.Y.;Baek, J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.567-571
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    • 2011
  • Air Starter motors are used for the start of medium-speed diesel engine. One of the main part of air starting motors is the axial turbine stage. In this study, design of 1-stage axial type turbine for 14kw class air starter motors has been performed. The turbine blade was designed based on mean-line analysis. 1-D design calculation and numerical analysis with CFD were conducted iteratively. The validation between 1-D design method and numerical analysis for axial clearance has been performed. It revealed that there is optimum axial clearance of turbine design.

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A Study on Driving Dual Motors with Single processor using Controller Area Network (CAN네트워크를 이용한 단일 프로세서에 의한 복수전동기 구동)

  • Lee Hong-Hee;Lee Seung-Yong;Jung Eui-Heon
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.673-676
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    • 2002
  • Real time communication is very important in factory automation system using FieldBus. In this paper, we Propose the method to drive dual motors with one controller using CAN In traditional induction motor control technique, two independent Inverters are used to drive dual motors independently. In this case, two controllers are needed. Our proposed dual motors control scheme which use only one microprocessor has many advantages in the view of economic and performance compared to conventional technique.

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Reduction of Electromagnetic Torque Ripple in High-Speed, High-Load Brushless DC Motors used for Automobile Parts (자동차 부품용 고속, 고부하 BLDC 모터내의 전자기적 토크 맥동 저감)

  • 황상문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.39-46
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    • 1998
  • For permanent magnet brushless DC motors used for high speed fuel pumps, torque ripple is an important origin of vibration, acoustic noise and speed fluctuation. In this paper, the output torque profile of a PM motor with one phase energized is decomposed into the commutation torque, the reluctance torque and the armature reaction torque according to their source origins. It verifies that the output torque profile is qualitatively equivalent to the BEMF profile for low reluctance motors. This paper discusses the effect of magnet pole shaping and magnet arc length on the output torque and torque ripple. A magnet edge shaping is proposed to design a trapezoidal BEMF motor without torque ripple, with minimal sacrifice of the maximum output torque.

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A study on the fault diagnosis system for Induction motor using current signal analysis (전류신호 분석을 통한 유도전동기 고장진단시스템 연구)

  • Byun, Yeun-Sub;Jang, Dong-Uk;Park, Hyun-June;Wang, Jong-Bae;Lee, Byung-Song
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.19-21
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    • 2001
  • Induction motors are a critical component of many industrial machines and are frequently integrated in commercial equipment. The many economical losses and the deterioration of system reliability might be caused by the failure of induction motors in industrial field. Based on the reliability and cost competitiveness of driving system(motors), the faults detection and diagnosis of system is considered very important factors. In order to perform the faults detection and diagnosis of motors, the vibration monitoring method and motor current signature analysis (MCSA) method are emphasized. In this paper, MCSA method is used for induction motor fault diagnosis. This method analyzes the motor's supply current, since this diagnoses the motor's condition. The diagnostic system is constructed by using LabVIEW of National Instruments.

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Design of BLDC Motors for an Electric Bicycle and Development of their Controller (전기자전거용 BLDC 전동기 설계 및 제어기 개발)

  • Kim, Sang-Uk;Kim, So-Youl
    • Proceedings of the KIEE Conference
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    • 2001.07e
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    • pp.90-94
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    • 2001
  • The aim of this paper is twofold: The one is to design BLDC motors for an electric bicycle and the other is to develop a controller of the BLDC motors. A new BLDC Motor has a permanent magnet rotor in which the magnetic arrangement is radial to the shaft and integral to the rotor laminations instead of mounted on the perimeter of the rotor. This technique concentrates flux, giving a higher flux density than a surface-mounted PM motor and has the increase of reluctance torque. The stator of BLDC motor has parallel winding instead of interconnected wye-connection winding, allowing multi-phase separate independent controllability. It gets much more high power than wye-connection at same low voltage. The proposed controller has a technique of exited with modulation(EWM) and one H-bridge and two photo sensors per phase. Experimental results show the performance of the proposed BLDC motors for an electric bicycle.

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A Implementation of Distributed Microsystem for DC Servo using uC/OS-II (uC/OS-II를 이용한 DC 모터의 실시간 분산 시스템 제어)

  • Lee, Youn-Hee;Kim, Tae-Kang;Yi, Keon-Young
    • Proceedings of the KIEE Conference
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    • 2002.07d
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    • pp.2415-2417
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    • 2002
  • In this paper, we discuss about the real-time distributed system for the control of to motors using uCOS-II kernel. Real-time kernel needs to process the tasks for two motors in desired time to synchronize motion. We used both semaphore and message mail box for synchronization. In the previous study, we used step motors for the actuator of two axes robot, but could not draw a clear line because of motor resolution and synchronizing step pulse. To resolve the problem we rebuilt the transfer robot with DC motors and the dedicated position servor which had built in out lab. Moreover we developed the PC based graphic user interface for generating planar drawing image control. Experimental results also presented to show the proposed control system is useful.

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