• Title/Summary/Keyword: motion error compensation

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Geometric error compensation of machine tools by geometry redesign (형상 재 설계에 의한 공작기계 기하오차 보정)

  • 서성교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.367-372
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    • 2000
  • Accuracy of a machined component is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the accuracy of this relative motion is the geometric error of machine tools. In this study, geometric error is modeled using form shaping motion of machine tool, where a form shaping function is derived from the homogeneous transformation matrix. Geometric errors are measured by laser interferometer. After that, the local positioning error can be estimated from the form shaping model and geometric error data base. From this information, we can remodel the part by shifting the design surface to the amount of positional error. By generating tool path to the redesigned surface, we can reduce the machining error.

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INS/GPS Integrated Smoothing Algorithm for Synthetic Aperture Radar Motion Compensation Using an Extended Kalman Filter with a Position Damping Loop

  • Song, Jin Woo;Park, Chan Gook
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.1
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    • pp.118-128
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    • 2017
  • In this study, we propose a real time inertial navigation system/global positioning system (INS/GPS) integrated smoothing algorithm based on an extended Kalman filter (EKF) and a position damping loop (PDL) for synthetic aperture radar (SAR). Integrated navigation algorithms usually induce discontinuities due to error correction update by the Kalman filter, which are as detrimental to the performance of SAR as the relative position error. The proposed smoothing algorithm suppresses these discontinuities and also reduces the relative position error in real time. An EKF estimates the navigation errors and sensor biases, and all the errors except for the position error are corrected directly and instantly. A PDL activated during SAR operation period imposes damping effects on the position error estimates, where the estimated position error is corrected smoothly and gradually, which contributes to the real time smoothing and small relative position errors. The residual errors are re-estimated by the EKF to maintain the estimation performance and the stability of the overall loop. The performance improvements were confirmed by Monte Carlo simulations. The simulation results showed that the discontinuities were reduced by 99.8% and the relative position error by 48% compared with a conventional EKF without a smoothing loop, thereby satisfying the basic performance requirements for SAR operation. The proposed algorithm may be applicable to low cost SAR systems which use a conventional INS/GPS without changing their hardware configurations.

A Study on Effect of Various Cooling Methods in Motion of High-Precision Ball Screw (고속 고정밀 볼 스크류 구동에 따른 강제 냉각방식의 효과에 관한 연구)

  • Kim, Su-Sang;Xu, Zhe-Zhu;Kim, Hyun-Koo;Lyu, Sung-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.254-259
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    • 2013
  • Ball screw system is widely used as a precision mechanical linear actuator that translates rotational motion to linear motion for its high efficiency, great stiffness and long life. Recently, according to the requirements of high accuracy and stiffness, the pre-load on the ball screw which means of remove the backlash in the ball screw is usually used. Because of the preload which means the frictional resistance between the screw and nut, becomes a dominating heat source and it generates thermal deformation of ball screw which is the reason for low accuracy of the positioning decision. There are several methods to solve the problem that includes temperature control, thermal stable design and error compensation. In the past years, researchers focused on the error compensation technique for its ability to correct ball screw error effectively rather than the capabilities of careful machine design and manufacturing. Significant amounts of researches have been done to real-time error compensation. But in this paper, we developed a series of cooling methods to get thermal equilibrium in the ball screw system. So we find the optimum cooling type for improving positioning error which caused by thermal deformation in the ball screw system.

Autofocus system for off-line focusing error compensation in micro laser fabrication process (레이저 미세가공용 자동초점장치를 이용한 오프라인 초점 오차 보상에 관한 연구)

  • Kim, Sang-In;Kim, Ho-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.50-58
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    • 2009
  • Micro laser fabrication techniques can potentially be used for the manufacture of microstructures on the thin flat surfaces with large diameter that are frequently used in semiconductor industries. However, the large size of wafers can cause the degraded machining accuracy of the surface because it can be tilted or distorted by geometric errors of machines or the holding fixtures, etc. To overcome these errors the off-line focusing error compensation method is proposed. By using confocal autofocus system, the focusing error profile of machined surface is measured along the pre-determined path and can be compensated at the next machining process by making the corrected motion trajectories. The experimental results for silicon wafers and invar flat surfaces show that the proposed method can compensate the focusing error within the level of below $6.9{\mu}m$ that is the depth of focus required for the laser micromachining process.

SAR Motion Compensation Using GPS/IMU (GPS/IMU를 이용한 SAR 영상의 요동 보상 기법에 대한 연구)

  • Kim, Dong-Hyun;Park, Sang-Hong;Kim, Kyung-Tae
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.22 no.1
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    • pp.16-23
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    • 2011
  • This paper suggests a motion compensation technique using GPS/IMU data in order to compensate for phase error caused by undesired motion of radar platform. An actual flight trajectory would be deviate from an ideal straight-constant trajectory with a constant velocity for SAR imaging, due to pitch, roll and yaw motion of aircraft caused by turbulence. This leads to blurred SAR images due to inter-pulse phase errors as well as along-track velocity errors. If the motion compensation is carried out to reduce those errors, SAR image quality can be significantly improved. Simulation results show that the motion compensation technique introduced in this paper is an effective tool to improve SAR image quality against severe motion of radar platform.

Relative Motion Control Methodology Using the Minimum Relative Error Between Two Systems (두 시스템간의 편차 최소화를 적용한 상대적 동작제어 방법)

  • 김성권
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.994-1000
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    • 2003
  • A new relative motion control methodology for a following system to an independent leading system is proposed for controlling relative position, velocity, and tension etc. It is based on maintaining minimum relative error between two independent systems. The control command of the following system to a leading system is generated by adding the current command and the output of the relative error compensation. The proposed control method is implemented on the experimental equipment which is a wire winding-unwinding system to control the tension of the line. The results show the unwinding system(follower) following the independent motion of the winding system(leader) to control the constant tension of the line in order to keep the roller dancer in reference position. The relative motion control method proposed in this paper can be applied to high precision equipment for unwinding and winding fine wire, fine fiber, and tape etc.

A Measurement Method to Compromise Surface Error in Machined Workpieces (평면 오차 보정 가공을 위한 측정 방법에 관한 연구)

  • 장문주;홍성욱;박천홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.409-412
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    • 2002
  • This paper presents a measurement method to compromise surface error in surface machining processes. In order to compromise the surface error in machining process, on-machine measurement is essential. There are two kinds of on-machine measurement methods available to measure the surface errors in flat workpieces: i.e., surface scanning method and sensor scanning method. However, motion errors are inevitably engaged in both methods. This paper proposes a new idea to measure the surface error for error compensation. The measurement system consists of a laser, a CCD camera and processing system, a carrier system with a stylus, and some optical units. The experimental results show that the proposed method is useful to compensate the surface errors of machined workpieces.

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Development of an Ultra Precision Hydrostatic Guideway Driven by a Coreless Linear Motor

  • Park Chun Hong;Oh Yoon Jin;Hwang Joo Ho;Lee Deug Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.55-60
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    • 2005
  • In order to develop the hydrostatic guideways driven by a core less linear motor for ultra precision machine tools, a prototype of guideway is designed and tested. A coreless linear DC motor with a continuous force of 156 N and a laser scale with a resolution of 0.01 ㎛ are used in the system. Experimental analysis on the static stiffness, motion errors, positioning error and its repeatability, micro step response and velocity variation of the guideway are performed. The guideway shows infinite stiffness within 50 N applied load in the feed direction, and by the motion error compensation method using the Active Controlled Capillary, 0.08 ㎛ linear motion error and 0.1 arcsec angular motion error are acquired. The guideway also reveals 0.21 ㎛ positioning error and 0.09 ㎛ repeatability, and it shows stable responses following a 0.01 ㎛ resolution step command. The velocity variation of feeding system is less than 0.6 %. From these results, it is estimated that the hydrostatic guideway driven by a coreless linear motor is very useful for the ultra precision machine tools.

Error Concealment Techniques for Visual Quality Improving (화질 향상을 위한 오류 은폐 기법)

  • Suh, Jae-Won
    • The Journal of the Korea Contents Association
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    • v.6 no.2
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    • pp.65-74
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    • 2006
  • The MPEG-2 video compressed bitstream is very sensitive to transmission errors due to the complex coding structure of the MPEG-2 video coding standard. If one packet is lost or received with errors, not only the current frame will be corrupted, but also errors will propagate to succeeding frames within a group of pictures. Therefore, we employ various error resilient coding/decoding techniques to protect and reduce the transmission error effects. Error concealment technique is one of them. Error concealment technique exploits spatial and temporal redundancies of the correctly received video data to conceal the corrupted video data. Motion vector recovery and compensation with the estimated motion vector is good approach to conceal the corrupted data. In this paper, we propose various error concealment algorithms based on motion vector recovery, and compare their performance to those of conventional error concealment methods.

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Performance Improvement of Motion Compensation using Motion Vector Segmentation (움직임 벡터 분할을 이용한 움직임 보상 성능 개선)

  • 채종길;곽성일;황찬식
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.32B no.3
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    • pp.77-88
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    • 1995
  • It is assumed in the block matching algorithm(BMA) that all the pels in a block have a same motion vector. Then, the motion vector of a block in the BMA is matched to only one or none of the objects in the worst case if objects in a block have different motion vectors. This is apparent in the motion estimation using the fast BMA which has the effect of reducing the computation time and hardware complexity, compared to the full search BMA. Although the motion vector in the motion estimation using small block size is accurate, the increased number of bits is required to represent motion vectors. In this paper, new motion vector segmentation with less additional information and hardware complexity than the conventional method is proposed. In the proposed method, a motion vector is derived from the block for motion vector segmentation and another motion vector is extracted from four neighboring blocks to consiture a motion vector pair. For the accurate motion vector of each subblock, the motion vector is assigned to each subblock by mean squared error measure. And the overlapped motion compensation using window is also applied to reduce displaced frame difference.

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