• Title/Summary/Keyword: mortar mix proportion design

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A mortar mix proportion design algorithm based on artificial neural networks

  • Ji, Tao;Lin, Xu Jian
    • Computers and Concrete
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    • v.3 no.5
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    • pp.357-373
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    • 2006
  • The concepts of four parameters of nominal water-cement ratio, equivalent water-cement ratio, average paste thickness, fly ash-binder ratio were introduced. It was verified that the four parameters and the mix proportion of mortar can be transformed each other. The behaviors (strength, workability, et al.) of mortar primarily determined by the mix proportion of mortar now depend on the four parameters. The prediction models of strength and workability of mortar were built based on artificial neural networks (ANNs). The calculation models of average paste thickness and equivalent water-cement ratio of mortar can be obtained by the reversal deduction of the two prediction models, respectively. A mortar mix proportion design algorithm was proposed. The proposed mortar mix proportion design algorithm is expected to reduce the number of trial and error, save cost, laborers and time.

Wet-mix Shotcreting Application of High Ductile Fiber Reinforced Mortar Designed by Optimizing Mix Proportion

  • Kim Yun Yong;Kim Jeong Su;Kim Jin Keun;Ha Gee Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.581-584
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    • 2004
  • High ductile fiber reinforced mortar suitable for wet-mix shotcreting (sprayable ductile mortar) 10 the fresh state, while maintaining tensile strain-hardening behavior in the hardened state, has been developed based on micromechanics and workability control. In the development concept of sprayable ductile mortar, micromechanics is adopted to properly select the matrix, fiber, and interface properties to exhibit strain hardening and multiple cracking behaviors in the composites. Within the pre-determined micromechanical constraints, the workability is controlled by optimizing mix proportions. A series of spray tests show the excellent pumpability and sprayability of the sprayable ductile mortar. Subsequent direct tensile tests demonstrate that the tensile performance of sprayed mortar is comparable to that of cast mortar, for the same mix design.

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Effects of Crushed Coal Bottom Ash on the Properties of Mortar with Various Water-to-binder Ratios (다양한 물-결합재비를 갖는 모르타르의 물성에 대한 파쇄 바텀애시의 영향)

  • Tafesse, Million;Kim, Hyeong-Ki
    • Resources Recycling
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    • v.25 no.6
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    • pp.29-40
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    • 2016
  • Effects of crushed coal bottom ash (CBA) with maximum size of 1 mm on the properties of mortar with various water-to-binder ratios (w/b) were evaluated. The present work is a fundamental study to establish a method of mix proportion design for mortar and concrete with CBA. The workability, air contents, and compressive strength of mortar were measured. Efficiency of CBA on the compressive strength at 28 days, which was adopted for mix proportion design, was evaluated based on concepts of 'equivalent strength' in CEN/TR 16637. It was found that the CBA could be contributed as a binder in mortar in some cases, while in other cases act as at aggregates. The efficiency of CBA was influenced by types of CBA and their replacement ratio, and w/b of mortar.

The Selection of Optimal Mixing Proportion and Cost Analysis in the SFC (초유동 콘크리트의 최적배합 선정방법 및 경제성 분석)

  • Park, Chil-Lim;Kim, Moo-Han;Kwon, Yeong-Ho;Lee, Sang-Soo;Won, Cheol
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.262-268
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    • 1998
  • This research is to examine the selected method of optimal mixing proportion and cost analysis in the super flowing concrete. As confined water $ratio($\beta_p$)$ and K is introduced, itis to establish optimal mixing design of super flowing concrete according to the steps of paste, mortar and concrete. From paste and mortar test, it was led to $$\beta_p$$ and $K_p$satisfying the optimum condions depending on the kinds of binders. Then $$\beta_p$$ and $K_p$ is reflected to the mix condition of super flowing concrete. The result of test, the mix condition of super flowing concrete satisfied the quality performance of concrete with adjustment of additional rate of the superplasticizer. Besides, in case of design strength $350kg/\textrm{cm}^2$ of concrete, material cost in super flowing concrete is able to be reduced 5~16% in replacement of fly ash 30% in ordinary portland cement and slag cement.

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Optimum Mix Design of Alkali-Activated Cement Mortar Using Bottom Ash as Binder (바텀애쉬를 결합재로 사용한 알칼리 활성화 시멘트 모르타르의 최적배합에 관한 연구)

  • Kang, Su-Tae;Ryu, Gum-Sung;Koh, Kyoung-Taek;Lee, Jang-Hwa
    • Journal of the Korea Concrete Institute
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    • v.23 no.4
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    • pp.487-494
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    • 2011
  • In this research, the possibility of using bottom ash as a binder for the alkali-activated cement mortar is studied. Several experiments were performed to investigate the variation of the material properties according to the mix proportion. In the experimental program, the flowability and compressive strength were evaluated for various values of water/ash ratio, activator/ash ratio, sodium silicate to sodium hydroxide ratio, curing temperature, and the fineness of bottom ash as the main variables. The experimental results showed that high strength of 40 MPa or greater could be achieved in $60^{\circ}C$ high temperature curing condition with proper flowability. For $20^{\circ}C$ ambient temperature curing, the 28 days compressive strength of approximately 30MPa could be obtained although the early-age strength development was very slow. Based on the results, the range of optimized mix design of bottom-ash based alkali-activated cement mortar was suggested. In addition, using the artificial neural network analysis, the flowability and compressive strength were predicted with the difference in the mix proportion of the bottom-ash based alkali-activated cement mortar.

A Fundamental Study on the Mix Design in High Volume Fly-Ash Concrete (플라이애시를 대량 사용한 콘크리트의 배합설계를 위한 기초적 연구)

  • 심재형;김재환;최희용;강석표;최세진;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.641-646
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    • 2001
  • Generally, when Fly-Ash was used as replacement material of cement in concrete, it might occur retardation of setting and hardening. So, it is unable to use a large amount of Fly-Ash as replacement for cement. However, if it is used as replacement material of fine aggregate in concrete, we can use a large amount of Fly-Ash and settle a problem of natural-aggregate exhaustion. Furthermore, engineering properties of High Volume Fly-Ash Concrete Is better than that of plain concrete But, the larger Fly-Ash is replaced, the more fluidity of High Volume Fly-Ash Concrete decrease, because porous organization of Fly-Ash adsorb water and Superplasticizer. In this study, after appending additional water to High Volume Fly-Ash Concrete in proportion to weight of Fly-Ash, we intend to find proper ratio which doesn't affect strength and satisfy fluidity As a result of this study, it was found that fluidity of mortar with 25~28 percentage of additional water was satisfied with fluidity of plain mortar, and compressive strength of that was similar to plain mortar's

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The use of artificial neural networks in predicting ASR of concrete containing nano-silica

  • Tabatabaei, Ramin;Sanjaria, Hamid Reza;Shamsadini, Mohsen
    • Computers and Concrete
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    • v.13 no.6
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    • pp.739-748
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    • 2014
  • In this article, by using experimental studies and artificial neural network has been tried to investigate the use of nano-silica as concrete admixture to reduce alkali-silica reaction. If there are reactive aggregates and alkali of cement with enough moisture in concrete, a gel will be formed. Then with high reactivity between alkali of cement and existence of silica in aggregates, this gel will expand by absorption of water, and causes expansive pressure and cracks be formed. At the time passes, this gel will reduce both durability and strength of the concrete. By reducing the size of silicate to nano, specific surface area of particles and number of atoms on the surface will be increased, which causes more pozzolanic activity of them. Nano-silica can react with calcium hydroxide ($Ca(OH)_2$) and produces C-S-H gel. In this study, accelerated mortar bar specimens according to ASTM C 1260 and ASTM C 1567, with different mix proportions were prepared using aggregates of Kerman, such as: none admixture and plasticizer, different proportions of nano-silica separately. By opening the moulds after 24 hour and curing in water at $80^{\circ}C$ for 24 hour, then curing in (1N NaOH) at $80^{\circ}C$ for 14 days, length expansion of mortar bars were measured and compared. It was noted that, the lowest length expansion of a specimens shows the best proportion of admixture based on alkali-silica reactivity. Then, prediction of alkali-silica reaction of concrete has been investigated by using artificial neural network. In this study the backpropagation network has been used and compared with different algorithms to train network. Finally, the best amount of nano silica for adding to mix proportion, also the best algorithm and number of neurons in hidden layer of artificial neural network have been offered.

Chracteristics of Cement Mortar Mixed with Incinerated Urban Solid Waste (도시 쓰레기 소각재를 혼입한 시멘트 모르타르의 특성)

  • Chang, Chun-Ho
    • Journal of Environmental Science International
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    • v.19 no.5
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    • pp.639-646
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    • 2010
  • Differently from fly ash, the bottom ash produced from incinerated urban solid waste has been treated as an industrial waste matter, and almost reclaimed a tract form the sea. If this waste material is applicable to foam concrete as an fine aggregate, however, it may be worthy of environmental preservation by recycling of waste material as well as reducing self-weight of high-rising structure and long-span bridge. This research has an objective of evaluating the effects of application of bottom ash on the mechanical properties of foam concrete. Thus, the ratio of bottom ash to cement was selected as a variable for experiment and the effect was tested by compression strength, flexural strength, absorption ratio, density, expansion factor. It can be observed from experiments that the application ratios have different effects on the material parameters considered in this experiment, thus major relationship between application ratio and each material parameter were finally introduced. The result of this study can be applied to decide a optimal mix design proportion of foam light-weight concrete while bottom ash is used as an fine aggregate of the concrete.

Effects of water-cement ratio on fiber-matrix interface characteristics and matrix fracture toughness (섬유-모르타르 경계면과 모르타르의 역학적 특성에 미치는 물-시멘트비의 영향)

  • Kim, Yun-Yong;Kim, Jeong-Su;Kim, Hee-Sin;Kim, Jin-Keun;Ha, Gee-Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.336-339
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    • 2004
  • This paper presents an experimental investigation examining water-cement ratio effects on fiber-matrix interface properties and on matrix fracture properties, which are used for designing mix proportion suitable for achieving strain-hardening behavior at a composite level. A single fiber pullout test and a wedge splitting test were employed to measure the bond properties in a matrix and the fracture toughness of mortar matrix, respectively. Test results showed that the properties tended to increase with decreasing water-cement ratio. Composite design using these test results will be discussed in the follow-up paper.

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Optimal Mixture Proportion for High Performance Concrete Incorporating Ground Granulated Blast furnace Slag

  • Choi Jae-Jin;Kim Eun-Kyum;Yoo Jung-Hoon
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.473-480
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    • 2005
  • In this study, a mix design for self compacting concrete was based on Okamura's method and concrete incorporated just a ground granulated blast furnace slag. Replacement ratio of slag is in the range of $20-80\%$ of cement matrix by volume. For the optimal self compactability in mixture incorporating ground granulated blast furnace slag, the paste and mortar tests were first completed. Then the slump flow, elapsed time of 500mm slump flow, V funnel time and filling height by U type box were conducted in concrete. The volume of coarse aggregate in self compacting concrete was in the range of $50-60\%$ to the solid volume percentage of coarse aggregate. Finally, the compressive and splitting tensile strengths were determined in the hardened self compacting concrete incorporating ground granulated blast furnace slag. From the test results, it is desirable for self compacting concrete that the replacement of ground granulated blast furnace slag is in the range of $40-60\%$ of cement matrix by volume and the volume of coarse aggregate to the solid volume percentage of coarse aggregate with a limit of $55\%$.