• Title/Summary/Keyword: modular connection

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3D Printing in Modular Construction: Opportunities and Challenges

  • Li, Mingkai;Li, Dezhi;Zhang, Jiansong;Cheng, Jack C.P.;Gan, Vincent J.L.
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.75-84
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    • 2020
  • Modular construction is a construction method whereby prefabricated volumetric units are produced in a factory and are installed on site to form a building block. The construction productivity can be substantially improved by the manufacturing and assembly of standardized modular units. 3D printing is a computer-controlled fabrication method first adopted in the manufacturing industry and was utilized for the automated construction of small-scale houses in recent years. Implementing 3D printing in the fabrication of modular units brings huge benefits to modular construction, including increased customization, lower material waste, and reduced labor work. Such implementation also benefits the large-scale and wider adoption of 3D printing in engineering practice. However, a critical issue for 3D printed modules is the loading capacity, particularly in response to horizontal forces like wind load, which requires a deeper understanding of the building structure behavior and the design of load-bearing modules. Therefore, this paper presents the state-of-the-art literature concerning recent achievement in 3D printing for buildings, followed by discussion on the opportunities and challenges for examining 3D printing in modular construction. Promising 3D printing techniques are critically reviewed and discussed with regard to their advantages and limitations in construction. The appropriate structural form needs to be determined at the design stage, taking into consideration the overall building structural behavior, site environmental conditions (e.g., wind), and load-carrying capacity of the 3D printed modules. Detailed finite element modelling of the entire modular buildings needs to be conducted to verify the structural performance, considering the code-stipulated lateral drift, strength criteria, and other design requirements. Moreover, integration of building information modelling (BIM) method is beneficial for generating the material and geometric details of the 3D printed modules, which can then be utilized for the fabrication.

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Structural Performance Evaluation of Offshore Modular Pier Connection using Ultra-high Performance Concrete (초고성능 콘크리트를 활용한 해상 모듈러 잔교 연결부의 구조성능 평가)

  • Lee, Dong-Ha;Kim, Kyong-Chul;Kang, Jae-Yoon;Ryu, Gum-Sung;Koh, Kyung-Taek
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.351-357
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    • 2022
  • In this study, offshore modular pier system using the ultra-high performance concrete was developed for the offshore construction environment. For the application of offshore modular pier system, the design, fabrication, and construction performance evaluation were performed using ultra-high performance concrete a compressive strength 120 MPa or more and a direct tensile strength 7 MPa or more. For offshore piers previously constructed with precast concrete, it was intended to verify the idea and possibility of solving errors due to position or vertical deformation during the driving of the foundation pile part during the construction stage. Furthermore, a offshore modular pier system was fabricated with ultra-high performance concrete for the construction performance evaluation. The results showed that a offshore modular pier system secured about 9 % of sectional performance of load bearing capacity under ultimate load conditions. If the offshore modular pier system developed through this study is utilized in the future, it is judged that competitiveness due to sufficient durability and constructability can be secured.

Investigation of Safety and Design of Precast Concrete Modular Building (건축용 프리캐스트 콘크리트 모듈의 설계 및 안전성 검토)

  • Lee, Sang-Sup;Park, Keum-Sung
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.3
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    • pp.35-42
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    • 2020
  • The purpose of this study is to develop precast concrete modules that can be used as a booth and a single-story building with a large space. This precast concrete module is originally designed to have a hexagonal facade when the upper and lower parts, which are symmetrical about horizontal connection line, are combined. A structural design was conducted to ensure structural safety of these precast concrete modules and to extend the slope of the inclined members as far as possible. Then the finite element analysis was performed to estimate the lateral and vertical deflection of complete precast concrete modular structures. And to verify the structural safety of these precast concrete modules, weight loading tests were conducted on the upper and lower modules respectively.

The Function Construction based on Modular Design Technique (모듈러 설계기법에 기초한 함수구성)

  • Park, Chun-Myoung
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2012.10a
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    • pp.918-919
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    • 2012
  • This paper present a method of function decomposition and input variable manipulation method based on modular design techniques. We obtain the column multiplicity of decomposition function according to row decomposition method. Also, the proposed partial decomposition function have advantage which is able to omit control function using t-Gate. We find the advantage for internal connection decrement 12% and T-gate number 16%, therefore we find the simple design circuit.

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Leg-Balancing Control of the DC-link Voltage for Modular Multilevel Converters

  • Du, Sixing;Liu, Jinjun;Lin, Jiliang
    • Journal of Power Electronics
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    • v.12 no.5
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    • pp.739-747
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    • 2012
  • This paper applies carrier phase shifted pulse-width modulation (CPS-PWM) to transformerless modular multilevel converters (MMC) to improve the output spectrum. Because the MMC topology is characterized by the double-star connection of six legs consisting of cascaded modular chopper cells with floating capacitors, the balance control of the DC-link capacitor voltage is essential for safe operation. This paper presents a leg-balancing control strategy to achieve DC-link voltage balance under all operating conditions. This strategy based on circulating current decoupling control focused on DC-link balancing between the upper and lower legs in each phase pair by considering the six legs as three independent phase-pairs. Experiments are implemented on a 100-V 3-kVA downscaled prototype. The experimental results show that the proposed leg-balancing control is both effective and practical.

Analytical evaluation of a modular CFT bridge pier according to directivity

  • Kim, Dongwook;Jeon, Chiho;Shim, Changsu
    • Steel and Composite Structures
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    • v.20 no.6
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    • pp.1193-1203
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    • 2016
  • This paper focuses on the analytical behavior of modular circular concrete-filled tubular (CFT) column with enhanced bracing details. To design a full-scale bridge pier of multiple circular concrete-filled tubes, numerical analysis was used to evaluate structural performance according to load directivity. In previous research (Ma et al. 2012, Shim et al. 2014), low cycle fatigue failure at bracing joints was observed, so enhanced bracing details to prevent premature failure are proposed in this analysis. The main purpose of this research is to investigate seismic performance for the diagonal direction load without premature failure at the joints when the structure reaches the ultimate load. The ABAQUS finite-element software is used to evaluate experimental performance. A quasi-static loading condition on a modular bridge pier is introduced to investigate structural performance. The results obtained from the analysis are evaluated by comparing with load-displacement responses from experiments. The concrete-filled tubes with enhanced bracing details showed higher energy dissipation capacity and proper performance without connection failure for a diagonal load.

A Experimental Study on Structural Behavior of Hybrid Precast Concrete Panel (복합 프리캐스트 콘크리트 패널의 구조 거동에 대한 실험적 연구)

  • Lee, Sang-Sup;Park, Keum-Sung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.9
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    • pp.11-18
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    • 2018
  • As the height of the modular buildings increases, their stability becomes more and more dependent on the core. All traditional construction methods in structural concrete and steel can be utilized for cores in modular buildings but a core system with dry connection is more desirable to complete a greater degree of factory finish and faster erection of modular buildings. In order to do that, the hybrid PC(precast concrete) panel, which has a pair of C-shaped steel beams combined at the top and bottom of a concrete wall, was developed, In this study the cyclic lateral loading test on the hybrid PC panel is carried out and the panel configurations are examined to enhance the structural performance in comparison with the RC wall. Experimental results show that the strength of hybrid PC panel is about 70% of thar ot RC wall and the anchorage of vertical reinforcing bar welded to C-shaped steel beam needs to be improved.

Experimental Evaluation of New Seismic Connections between Rectangular Steel Tube Column and H-shaped Beam (각형강관 기둥-H형강 보 신형상 내진접합부의 실험적 평가)

  • Jin, Jooho;Kim, DooHwan;Kim, Hyunsook;Shin, Jinwon;Park, Kooyun;Lee, Kyungkoo
    • Journal of Korean Society of Steel Construction
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    • v.30 no.2
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    • pp.77-85
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    • 2018
  • A through diaphragm is often used to ensure their stiffness for moment-resisting connections using rectangular steel-tube column and H-shaped beam. The through-diaphragm connections, however, have some difficulties for their applicabilities to the field due to the complexity of the fabrication and construction processes. This study thus proposes a new modular system of steel structures assembled only using bolts without welding, by bringing a connection module composed of rectangular steel-tube column, H-shaped beam and oneway bolt onto the site. An experimental study to evaluate the seismic performance of the proposed connection details based on the new modular system is then conducted. The length and type of the inner reinforcement plate are considered as the primary design parameters, and the strength, stiffness, ductility and energy dissipation capability of the new connections are experimentally analyzed by comparison to those of conventional through diaphragm connections.

Behavior of C-Shaped Beam to Square Hollow Section Column Connection in Modular Frame (모듈러 골조의 각형강관 기둥과 C형강 보 접합부의 거동 평가)

  • Lee, Sang Sup;Park, Keum Sung;Hong, Sung Yub;Bae, Kyu Woong
    • Journal of Korean Society of Steel Construction
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    • v.27 no.5
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    • pp.471-481
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    • 2015
  • Modular building is a prefabricated construction system for building where factory-produced pre-engineered modular units are delivered to site and assembled as substantial elements of a building. There are two basic kinds of modular structures. One is a load-bearing wall structure designed to transfer the load through longitudinal walls. The other is a frame structure composed of columns and beams. For frame structure, square hollow section is often used as a column member and channel as a beam member in modular unit. Lower and upper modules are fasten with bolts via a pre-installed access hole in the SHS column. However, the access holes can weaken the panel zone that would affect the behavior of beam to column connection. The 5 specimens of beam to column connections with parameters of access hole, column thickness and diaphragm were made and this paper describes the test results.

Modular simulation model of interconnected robot cells (상호 연결된 로보트 셀(robot cell)의 모듈형 시뮬레이션 모델)

  • 구금환
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.364-369
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    • 1988
  • In this study, a model for the simulation of the material flow not only inside a robot cell with flexible handling sequence but also between robot cells is presented. A method for the connection of special simulation programs has been developed and a logic model between a real system and a simulation system is employed.

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