• Title/Summary/Keyword: minimum thickness

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Effect of Roundness Error of a Crank Pin Bearing for a Marine Engine on the Minimum Film Thickness (박용엔진 크랭크 핀 베어링의 형상오차가 최소유막두께에 미치는 영향)

  • Ha, Yang-Hyup;Shin, In-Dong;Lee, Sang-Min;Lee, Seung-Jun;Lee, Deug-Woo
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.256-263
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    • 2011
  • Bearings of marine engines are operated under severe conditions because of dynamic load and low sliding speed. This paper deals with lubrication analysis of a crank pin bearing for a marine diesel engine. Journal center locus and oil film thickness are compared of crank pin bearing. In the past researches, journal bearings have been studied only about the surface of bearing. In addition to this conventional research, this paper analyzes the effect of roundness error of a journal and a bearing on the minimum film thickness. Numerical analysis has been studied by using Reynolds equation and also Half-Sommerfeld condition is applied as boundary condition. Futhermore, this study investigates the effect of roundness error change on the minimum film thickness. The results demonstrate that the bigger amplitude of roundness error yields, the lower minimum oil film thickness is. In comparison to previous research considered a journal and a bearing individually, the results considering a journal and a bearing together show that amplitude of roundness error of journal has very little effect on the minimum oil film thickness.

Analysis on the Friction Characteristics of Low Viscosity Engine Oils (저점도 엔진오일이 마찰특성에 미치는 영향에 관한 해석적 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.249-255
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    • 2005
  • In this paper, the friction characteristic of engine bearings has been analyzed in terms of a friction loss power, a minimum film thickness and an oil film pressure. This analysis has been focused on the fuel economy improvement with a low viscosity engine oil such as SAE 0W-40, which is used for a friction loss reduction and increased for a Diesel fuel economy. The friction loss power, the minimum oil film thickness and oil film pressure distribution for plain bearings of a Diesel engine are analyzed using an AVL's EXCITE program with a conventional engine oils of SAE 5W-40 and 10W-40, and a low viscosity engine oil of SAE 0W-40. The computed results indicate that a viscosity of engine oils is closely related to the friction loss power and the decreased minimum film thickness in which is a key parameter of a load carrying capacity of an oil film pressure distribution. When the low viscosity engine oil is supplied to engine bearings, it does not affect to the formation of a minimum oil film thickness. But the friction loss power has been significantly affected by low viscosity engine oil at a low operating temperature of 0. Based on the FEM computed results, the low viscosity engine oil at a low temperature range will be an important factor for an improvement of the fuel economy improvement.

Minimum thickness of flat plates considering construction load effect

  • Hwang, Hyeon-Jong;Ma, Gao;Kim, Chang-Soo
    • Structural Engineering and Mechanics
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    • v.69 no.1
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    • pp.1-10
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    • 2019
  • In the construction of flat plate slabs, which are widely used for tall buildings but have relatively low flexural stiffness, serviceability problems such as excessive deflections and cracks are of great concern. To prevent excessive deflections at service load levels, current design codes require the minimum slab thickness, but the requirement could be unconservative because it is independent on loading and elastic modulus of concrete, both of which have significant effects on slab deflections. In the present study, to investigate the effects of the construction load of shored slabs, reduced flexural stiffness and moment distribution of early-age slabs, and creep and shrinkage of concrete on immediate and time-dependent deflections, numerical analysis was performed using the previously developed numerical models. A parametric study was performed for various design and construction conditions of practical ranges, and a new minimum permissible thickness of flat plate slabs was proposed satisfying the serviceability requirement for deflection. The proposed minimum slab thickness was compared with current design code provisions and numerical analysis results, and it agreed well with the numerical analysis results.

A numerical analysis of grease thermal elastohydrodynamic lubrication problem using Herschel-Bulkley model (Herschel-Bulkley 모델을 이용한 그리스 열탄성유체윤활 문제의 수치해석)

  • 유진규;김경웅
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.31-39
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    • 1995
  • Grease thermal elastohydrodynamic lubrication (TEHL) problems of line contacts are analyzed numerically. The effects of temperature and rheological paraineters on grease TEHL are investigated using the Herschel-Bulkley model as a theological model of greases. The pressure distribution, the shape of grease film, mean film temperature and surface temperature of solid wall in line contacts are obtained. It is found that thermal effects on the minimum film thickness become remarkable at high rolling speeds. The effect of yield stress of Herschel-Bulkley model on minimum film thickness is negligible, while the theological index and viscosity parameter have significant effects on minimum film thickness.

A Study on the Dynamic Behaviors of Engine Bearing with the Consideration of Elastic Deformation in the Con-Rod System (탄성변형을 고려한 엔진베어링의 동적 거동에 대한 연구)

  • Jang Siyoul;Park Gaemin
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.275-282
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    • 2004
  • The engine bearing transmits the powers from cylinder to crankshaft with small clearance between con-rod and crankpin. The minimum oil film thickness is a significant parameter in the operation of bearing. The contact pressure of bearing should be considered for the reason that elastic deformation of bearing be caused by contact pressure of bearing. There are important factors which are maintaining of minimum oil film thickness expecting of the length of maximum and minimum oil film thickness with changing of the loads to keep running normally. Furthermore, this study is very crucial to develop the design of engine bearing and crankshaft system.

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Hydrodynamic Analysis of Piston Rings (피스톤 링의 유체 윤활 해석)

  • 김재현;최상민;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.167-172
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    • 1998
  • An algorithm of Thermal-elastohydrodynamic lubrication analysis for the piston ring is developed. This algorithm contains cavitation boundary condition so it automatically satisfies conservation of mass. 1-D Reynolds equation and 2-D energy equation are solved simultaneously by using Gauss-Jordan method and Newton-Raphson method. Minimum film thickness and friction force are calculated for 1 cycle. There is little difference between the results caculated by isothermal rigid and EHL analysis in entire cycle. In the results of THL, shear heating effect and temperature boundary condition affect the minimum film thickness and friction force prediction. The minimum film thickness and the friction force calculated by THL are lower than those caculated using isothermal assumption.

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Elastohydrodynamic Film Thickness in Elliptical Contacts with Rolling and Spinning (구름/스핀 운동을 하는 경우의 타원접촉 EHL 유막두께)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.355-361
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    • 2008
  • In highly stressed machine elements such as angular contact ball bearings and toroidal type traction drives, the elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning motion are occur. In this paper, a finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various ellipticity parameter, dimensionless speed and load parameter. The results showed that the spinning motion has significant influence especially on the film shapes. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. Especially variations of the minimum film thicknesses with rolling velocity, load and ellipticity ratio are a great different from those of pure rolling. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

Proposing the Thickness of 2-Way Slab Satisfying Floor Vibration Criteria for Several Boundary Condition (수직진동에 대한 사용성을 고려한 경계조건에 따른 2방향 슬래브 최소두께 제안)

  • Kim, Dong-Hyun;Lee, Min-Jung;Han, Sang-Whan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.199-202
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    • 2005
  • KCI 2003 provides minimum thickness of slab that satisfies serviceability to static displacement. Previous study (Han, et al. 2003) showed the several slabs that designed according to minimum thickness criteria had floor vibration problem. In this study, evaluate the floor vibration serviceability of KCI 2003 minimum thickness requirements for 2-way flat plate and propose the minimum thicknesses of 2-way slabs that satisfy floor vibration criteria according to several boundary condition. For this purpose, one degree of freedom model is used and Monte Carlo simulation is performed.

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Structural Analysis for Thickness Minimization Design of a Bileaflet Mechanical Heart (기계식 인공심장판막의 경량화 설계를 위한 구조해석)

  • 권영주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.643-646
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    • 2001
  • This paper investigates the structural analysis and design of mechanical heart valve through the numerical analysis methodology. In a numerical analysis methodology application to the thickness minimization structural design of mechanical heart valve, structural analysis is performed for the blood flow through a bileaflet mechanical heart valve. The structural static analysis is carried out to confirm the thickness minimization structural condition (minimum thickness shape of leaflet).

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Oil Film Thickness Measurement of Engine Bearing and Cam/tappet Contact in an Automotive Engine

  • Choi, Jae-Kwon;Min, Byung-Soon;Han, Dong-Chul
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.71-77
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    • 1995
  • The capacitance technique was used to measure the minimum oil film thickness in engine bearing and the central oil film thickness between cam and tappet. This method is based on the measurement of total capacitance of oil film. For the measurement of the oil film thickness between cam and tappet, two surfaces were assumed to be flat and parallel within the Hertzian region and all the measured capacitance originated from this region. Shear rates from the measured minimum oil film thickness are over 10$^{6}$ sec$^{-1}$ in the greater part in both two cases. The minimum oil film thickness in engine bearing is larger than the surface roughness. Between cam and tappet it is mostly smaller than the surface roughness. In spite of the awkward restriction of the reliability of measured oil film thickness, it was known that the capacitance technique makes it possible to measure the oil film thickness in elastohydrodynamic and mixed lubrication regimes as well as in hydrodynamic regime. Therefore, it is also possible to classify the lubrication regimes based on the oil film thickness.