• 제목/요약/키워드: milling tool

검색결과 681건 처리시간 0.026초

2자유도 제어기를 이용한 CNC볼엔드밀링 공정에서 절삭력과 위치의 동시제어 (Simultaneous Control of Cutting Force and Position Using Two Degree-of- Freedom Controller in CNC Ball-end Milling Process)

  • 양호석;심영복;이건복
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.536-542
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control and position control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant feed speed. The second is a simultaneous control of feed and spindle speed. The last performs a position control under the constant cutting force. Those are confirmed to work properly. Especially the latter shows a faster response.

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공구경로 변화에 따른 고속 볼 엔드밀 가공에서 경사면의 특성(I) (Characteristics of Inclined Plane Constructed by High speed Ball End Milling according to the Variation of Cutting Direction(I))

  • 강명창
    • 한국생산제조학회지
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    • 제8권2호
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    • pp.137-143
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    • 1999
  • The study of the high speed machining of inclined plane using ball end mill is performed. The use of ball end mill is rapidly growing in die and mold manufacturing. The cutting characteristics, such as cuttin g force, surface roughness and surface profile, are varied according to the variation of cutting directions. Free surface is cut using ball end mill, the surface profile is greatly varied depending upon the cutting direction. So this study will deal with the characteristics of cutting such as cutting efficiency according to the inclined plane of the workpiece, the cutting force according to tool path, surface profile and the roughness of surface. The optimal cutting direction to be applied the cutting for 3-D sculptured surfaces can be show through the results of this study.

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레이저보조가공에서 중첩열원에 관한 해석 연구 (Analysis of Overlapping Heat Zones in Laser-Assisted Machining)

  • 백종태;이춘만
    • 한국정밀공학회지
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    • 제32권12호
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    • pp.1023-1029
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    • 2015
  • Laser-assisted machining (LAM) is one of the most effective methods for enhancing the machinability of difficult-to-cut materials, such as titanium alloys and various ceramics, and has been studied by many researchers. LAM is a method that facilitates machining by softening a workpiece using a laser heat source. The advantages of the LAM process are decreases in tool wear, cutting force, and surface roughness. However, when the material is over-heated, melting or burning can occur. This study analyzed the heat source distribution with regard to overlapping of preheating on the laser heating path with an acute angle, a right angle and obtuse angles. Then, a power reduction method was proposed to reduce the melting and burning of the workpiece.

Recycling Process of WC Fine Powder Contained by Cemented Carbides Parts in JAPAN

  • Mitsuru Nakamura;Kim, Ha-Young;Hwang, Sun-Hyo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
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    • pp.297-298
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    • 1999
  • Cemented carbides material (WC-Co hard alloy) were recognized very important and expensive tool or die assembly parts because of compose for the main elements of rare metal (W and Co etc). This research was developed to separate and recover of WC fine powder contained by WC-Co materials. Recycling process was a new method named by the Tin impregnation for decobaltification on cemented carbides. This reaction occurred to product a brittle Co-Sn intermetallic compounds, thereafter it carried out by acid cleaning solution and physical milling or powdering. New process was able to recover about 60% WC fine powder from 1 to 5 ${\mu}{\textrm}{m}$.

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실시간 NURBS 보간에 의한 동시 3차원 가공에 관한 연구 (Simultaneous 3D Machining with Real-Time NURBS Interpolation)

  • 홍원표;양민양;이응기
    • 한국정밀공학회지
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    • 제19권5호
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    • pp.89-94
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    • 2002
  • Increasing demands on precision machining using CNC machines have necessitated that the tool to move with a position error as small as possible in 3-dimensional (3D) space. This paper presents the simultaneous 3D machining with a retrofitted PC-NC milling machine. To achieve the simultaneous 3-axis motions, a new precision interpolation algorithm for 3D Non-Uniform Rational B-Spline(NURBS) curve is used. With this accurate and efficient algorithm for the generation of complex. 3D shapes, a real-time NURBS interpolator was developed using a PC and the simultaneous 3D machining is accomplished.

구멍이 있는 공작물의 가공시 형상특성 (Geometric Characteristics of Hole on Workpiece in Operation)

  • 이종선
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.43-48
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    • 2001
  • In this study, the characteristics of the surface around a hole on inlet and outlet of product which are manufactured by face mill or end mill cutting with a hole or a pocket in its surface, are investigated. Furthermore, experiment for optimization of process conditions to minimize the change of characteristics of milling cut surface after a hole cutting operation, is implemented. Applying the results in this study to surface manufacturing of mold products whose surface is uneven or metal products made by diecasting, reducing the number of sequence process to obtain fine surface is expected.

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헬릭스각이 버형성에 미치는 영향 (Effects of the Helix Angle on the Burr Formation)

  • 맹민재
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.68-74
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    • 2000
  • Even in a fully automated factory, many deburring operations are carried out manually . To remove or minimize the burreffectively or automatically, understanding of the burr formation which occur at the exit stage of machining is necessary. Burrs can be formed on the feed mark ridges an the edges of the machined parts in machining operations. These burrs are underirable in terms of the surface quality, the precise dimensioning of the machined parts and the safety of operators. This paper demonstrates the effectiveness of using end mill tool on minimizing the exit burr formation in machining . In particular, the experimental relationships between the size of exit burr and the cutting parameters are established in end mill machining . Methods to control the size of exit burr are then explained.

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병렬 NC 기계가공에서 최적 공정계획 생성을 위한 유전알고리즘의 적용

  • 조규갑;문병근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.876-879
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    • 1995
  • Parallel NC machines are a new generation of machine tools aimed at increasing maching accuracy and reducing part cycle time. In addition to their capacity to perform both milling and turning operations, these machine tools can perform multiple machining operations simultaneously,involving one or more parts at a time, and can completely finish a part in a single setup. Due to the lack of a computer-aided process planning system, these machines are used in industry today as dedicated, mass-production machines. This pape presents methodology for generating optimal process plan for each parallel machine tool using a genetic algorithm.

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3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공 (Study on die plate design and machining using the 3D CAD/CAM system)

  • 최계광
    • 한국산학기술학회논문지
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    • 제7권4호
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    • pp.550-553
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    • 2006
  • 본 논문에서는 다이 플레이트(Die Plate)를 제작할 때 생산성 향상을 위해서 3D CAD/CAM 시스템을 적용하였다. 사용된 3D CAD/CAM 소프트웨어는 UG NX 3.0이며 생성된 NC 코드는 CNC밀링 및 와이어 컷 방전가공기에 전송되어 다이 플레이트를 자동 가공한다.

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흉상환조가공 전용 CAM 시스템 개발 (Development of a Dedicated CAM System for Human Bust Machining)

  • 정회민;박준철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.7-10
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    • 2001
  • We have developed a prototype dedicated CAM system for machining a human bust that is not a relief. The input is STL file format, and the output is NC-codes for machining on a 3-axis general purpose CNC milling machine with an index table attached. Main modules are STL import, STL transformation, modeling jig/fixture, master model generation, and calculation of machining area. System architecture is proposed and main modules are briefly described. We adopted the angle between tool-axis and the surface normal vector to calculate machining area, and tested at several degrees.

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