• 제목/요약/키워드: milling block

검색결과 48건 처리시간 0.018초

Wax-block milling을 이용한 상악 가철성 국소의치 금속구조물 제작 증례 (Manufacturing of metal-framework for maxillary removable partial dentures using milling wax-blocks)

  • 서아라;권순석
    • 대한치과기공학회지
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    • 제44권1호
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    • pp.24-30
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    • 2022
  • This research introduces the manufacturing process of the metal-framework of one of the maxillary partial dentures, the "obturator", using milling wax-blocks, for patients with palate loss due to oral cancer. It explains the protocol of taking the patient's oral impression, preparation of a working cast, scanning, designing using a computer-aided design program, investing the milling wax-blocks, and completing the obturator. This method does not follow the traditional wax and agar process thereby reducing the errors arising during the manufacturing process and decreasing the time, material, and labor required. Moreover, the retention, stability, and compatibility of the metal framework were observed to be high in both the working cast and oral cavity.

Copy Milling(Celay) System을 이용한 All Ceramic Bridge 임상 증례 (The Clinical Application of an All Ceramic Bridge -A Copy Milling(Celay) Technique)

  • 김대현
    • 대한심미치과학회지
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    • 제9권1호
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    • pp.82-90
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    • 2000
  • 치과 재료분야는 그 동안 많은 발전을 해왔음에도 불구하고 자연치아의 색조 재현 및, 인접 치와의 조화에 따른 심미성과 지대치와의 적합성 등에 많은 문제가 야기되어왔다. 기존 all ceramic 은 단관 제작 시 심미적인 요구가 다소 해결되었으나 bridge work 에 있어서는 그 강도 및, 작업의 효율성은 여전히 문제시되어 오고 있다. 최근 기존 Inceram의 단점을 보안한 Celay Inceram system은 spinell, alumina, zirconia Blanks를 이용하여 더욱더 기능적인 자연스러움으로 접근되어진다. 이에 그 system의 alumina blank를 이용한 bridge work 의 임상 증례를 살펴보기로 한다.

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Comparing accuracy of denture bases fabricated by injection molding, CAD/CAM milling, and rapid prototyping method

  • Lee, Suji;Hong, Seoung-Jin;Paek, Janghyun;Pae, Ahran;Kwon, Kung-Rock;Noh, Kwantae
    • The Journal of Advanced Prosthodontics
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    • 제11권1호
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    • pp.55-64
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    • 2019
  • PURPOSE. The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. MATERIALS AND METHODS. The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at ${\alpha}=.05$. RESULTS. No statistically significant differences in distances among four notches (P>.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly (P<.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods (P<.05). CONCLUSION. The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.

CAD/CAM을 활용한 로터리 압축기의 사이드 블록 제작 (Manufacture of Rotary Compressor Side Block using CAD/CAM)

  • 최계광
    • 한국산학기술학회논문지
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    • 제6권6호
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    • pp.555-559
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    • 2005
  • 본 연구는 로터리 압축기의 사이드 블록 제작에 CAD/CAM을 활용한 것이다. 캠 시스템은 CAD(Solidworks), CAM(I-MASTER) 소프트웨어 및 CNC 밀링으로 이루어져 있다. 캠 소프트웨어는 컴퓨터 수치 제어 프로그래밍을 위한 G-코드 작성에 쓰인다.

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주입성형한 지르코니아 소결체의 기계적 성질에 미치는 알루미나 첨가의 영향 (Effects of the Addition of Alumina on the Mechanical Properties of Cast Zirconia Sintered Body)

  • 이동윤;조준호;서정일;배원태
    • 대한치과기공학회지
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    • 제34권2호
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    • pp.113-119
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    • 2012
  • Purpose: Zirconia blocks for all ceramic dentures are divided into two groups. One is pre-heated block and the other is binder added block. In this study, the possibility of recycling the remained parts of binder added block after CAD/CAM machining with slip casting process was investigated. Methods: Owing to the binder added block contain large amount of organic matter, Binder burn-out was must be carried out before ball milling for preparing the casting slip. Binder burn-out was accomplished at $600^{\circ}C$ for 10 hours. Ball milling was performed with 5mm zirconia ball and 60mm polyethylene bottle. From 0% to 5% at 1% intervals of alumina was added to zirconia powder for preparing slip. Solid casting was achieved with plaster mold. Cast bodies were dried and sintered at $1,500^{\circ}C$ for 1 hour. Linear shrinkage, apparent porosity, water absorption, bulk density, and flexural strength were tested. Microstructures were observed by SEM, EDS and XRD analysis were executed. Results: Optimum slips for casting was prepared with 300g ball, 100g powder, and 180g distilled water. Cast body without alumina showed 26% of linear shrinkage, 6.07 of apparent density, and 470MPa of three point bend strength. On the other hand, as received zirconia block, which was sintered at the same conditions, showed 23% of linear shrinkage, 6.10 of apparent density, and 680MPa of three point bend strength. When 3% of alumina was added to zirconia, sintered body showed 23% of linear shrinkage, 6.10 of apparent density, and 780MPa of three point bend strength. SEM photomicrographs and EDS analysis showed alumina particles uniformly dispersed in zirconia matrix, and XRD analysis showed no phase transformation of tetragonal zirconia particles was occurred when alumina was added. Conclusion: According to the all of this experimental results, 3% of alumina added cast zirconia body showed excellent mechanical properties more than as received binder containing zirconia block.

볼 엔드밀 공정에서 공구변형 예측에 관한 연구 (Prediction of Tool Deflection in Ball-end Milling Process)

  • 이교승;남궁재관;박성준
    • 한국공작기계학회논문집
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    • 제14권3호
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    • pp.8-15
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    • 2005
  • A new measuring method for tool deflection has been developed when sculptured surface is processed in ball-end milling. Since the vibration due to cutting forces has low frequencies, an electromagnetic sensor is used for measuring the exact vibration displacement. The amplitude and direction of vibration displacement during the cutting process is presented as orbital plot. In this study, it assumes that the vibration displacement is proportional to the length of cutting chip. Therefore, tool deflection is calculated by summing up the vibration displacement of unit chip length for engaged chip length. In addition, computer programs has been developed to predict the deflection of tools when machining sculptured surface. This developed program predicts the tool deflection per block of NC data, so that it can easily identify the parts which have the possibility of machining errors.

Development of Milling Fixture by Practical and Adaptive Tooling System(Part1)

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.33-37
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    • 2000
  • Milling fixture is one kind of machining device according to the industrial demands for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with fixture for mass production is a specific division. In order to prevent the production defects, occurring, the optimum design of product, fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its situations, fixture and its structure, machining condition for tool making tool materials, heat treatment of fixture components, know-how and so on. In this study we designed and constructed a milling fixture of mass production and performed tryout under the AUTO CAD, database, I-DEAS and WINDOW environment. Especially part 1 of this study is reveals with the analysis of part drawing, fixture planning, fixture design etc.

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컴퓨터 CPU 냉각용 미세채널 워터블록의 열성능에 관한 연구 (A Study on Thermal Performance of Micro Channel Water Block for Computer CPU Cooling)

  • 권오경;최미진;차동안;윤재호
    • 대한기계학회논문집B
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    • 제32권10호
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    • pp.776-783
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    • 2008
  • The object of this paper is to study on the thermal performance of a micro channel water block for computer CPU cooling. The effects of liquid flow rate, micro channel width and height on the thermal performances of water block are investigated experimentally. The water block was fabricated Al and machined with a micro milling. The water block consisted of rectangular micro channels 0.5 to 0.9 mm width and 1.5 to 4.5 mm height. The experiments were conducted using deionized water, over a liquid flow rate ranging from 0.2 to 2.0 kg/min. The base temperature and thermal resistance decrease with increasing of liquid flow rate. The increase of a channel height is more effective on the thermal resistance than the decrease of a channel width. At the flow rate of 0.7 kg/min, input power of 100 W, the base temperature and thermal resistance of sample 6 is $33^{\circ}C$ and $0.13\;^{\circ}C/W$ respectively.

치과용 Co-Cr sinter metal의 소결 후 변형비교 (Observation of Shape after sinter of Dental Co-Cr sinter metal)

  • 송준부;김갑진
    • 대한치과기공학회지
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    • 제38권3호
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    • pp.127-133
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    • 2016
  • Purpose: Currently advanced in Dental CAD/CAM technology increase a use of Co-Cr sinter metal block at Dental CAD/CAM part traditionally it has been being used with metal casting method. There is an advantage that can leave out a step of investment and casting as well as reducing a working time to compare with conventional casting method in a dry milling. Methods: In this research, compare a deformation of before and after sinter result of Co-Cr sinter metal block. Design a specimen figure by 3D CAD software and transformed it to a STL file can be used at Dental CAD/CAM. With a transformed STL file, milled a Co-Cr sinter metal specimen by using a Dental CAD/CAM dry milling machine. It arrived at the following conclusions after measuring an outer form and thickness of a machined specimen and then after sinter measure it again in a way of before sinter measurement method. Results: It is confirmed that there is no error while a 3D design figure specimen is transformed to a Dental CAD data. It is observed that there is no error at Co-Cr sinter metal specimen which consider a length of single coping and bridge. Conclusion: It is observed that there is no deformation at a specimen of AS05 and AB05 are made of 0,5mm thickness. On the other hand, the out of range of deformation is observed at a specimen of AS10 and AB10 which are made of 1mm thickness.

5축 밀링으로 가공한 PMMA 3본 브릿지의 내면 적합도 평가 (Evaluation of internal adaptation of PMMA 3-unit bridge manufactured by 5-axis milling machine)

  • 김총명;김재홍;김지환;김웅철
    • 대한치과기공학회지
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    • 제38권2호
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    • pp.63-68
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    • 2016
  • Purpose: The purpose of this study was to assess the internal fitness of the PMMA 3-unit bridge that was fabricated with 5-axis milling machine and to verify the clinically allowable values. Methods: For fabrication of the crown bridge in this study, 25-27 abutment teeth were used. The prepare abutment teeth were scanned with a scanner and 3-unit bridge was designed by using design software. Upon the completion of the design, the 3-unit bridge was fabricated by using a PMMA block with 5-axis milling machine. The internal surface of the fabricated 3-unit bridge was scanned by using a scanner and the difference between the 3-unit bridge and the abutment teeth was assessed by merging them together. Results: $RMS{\pm}SD$ values for PRE group, MOL group, and BRI group were $51.2{\pm}18.2$, $44.8{\pm}10.0$, and $52.1{\pm}8.3{\mu}m$, respectively. The mean of the PRE group was bigger than that of the MOL and BRI group; however, statistically significant difference was not found (p>0.05). Conclusion: The PMMA 3-unit bridge that was fabricated with 5-axis milling machine presented stable internal values for each crown and overall internal values were within the range of clinically allowable values.