• Title/Summary/Keyword: mill quality

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Acoustic Emission and Burr Comparison of Circular Sawing and Milling in Fiber Reinforced Plastic Cutting (원형 톱과 엔드밀의 복합재료 절단 음향과 버 비교연구)

  • Joo, Chang-Min;Baek, Jong-Hyun;Kim, Su-Jin;Lee, Gun-Myung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.98-104
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    • 2022
  • Circular sawing and milling are general machining processes used for routing fiber-reinforced plastics (FRP). In this study, the productivity and cutting quality of a circular saw and flat endmill were compared. As a result, the productivity of the circular saw was approximately ten times higher than that of the endmill for the same tool life, and the burr size of the circular saw was 14 times smaller than that of the flat-end mill. The spectrogram analysis of the cutting sound also showed that the acoustic emission of the circular saw was more uniform than that of the flat end mill. Circular sawing is thus a more suitable process for the straight cutting of pultrusion FRP than a flat endmill.

A study on the characteristics of hydraulic automatic gauge control system for a reversing cold mill (유압압하식 자동두께제어장치의 특성에 관한 연구)

  • Kim, Soon Kyung;Jeon, Eon Chan;Kim, Moon Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.49-55
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    • 1996
  • Recently, the necessity for more accurate automatic gauge control has increased of customers' requirement for cold rolled steel sheets with thinner gauge and better gauge quality. Therefore, many cold rolling mills replaced its electric screw down automatic gauge control system with a new hydraulic automatic gauge control system, to ensure closer gauge tolerance. In this paper, The performance of a hydraulic automatic gauge control system for cold rolling has been investigated under industrial conditions. It was investigated that variation of gauge deviation according to the final products thickness, cold rolling speed and pass number, in the actual rolling mill. As a result, it was found that the system enables strip thickness variation to be reduced substantially and caused by poor gauge deviation have been drastically decreased. The test results are as following. The more the exit steel strip thickness is thick, the smaller the aguge deviation rate is large, and the more it is thin, the large the gauge deviation rate is large. Because the gauge deviation is larger at accleration speed and deceleration speed than steady speed, so automatic gauge control system is better to adopt over 50m/min. automatic gauge control system reduces rapidly large thickness deviation.

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Effect of White Water Quality on AKD Sizing of Linerboard (백수의 수질에 따른 라이너지의 AKD 사이징)

  • Lee, Hak-Lae;Seo, Man-Seok;Shin, Jong-Ho;Youn, Hye-Jung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.2 s.115
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    • pp.9-15
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    • 2006
  • Neutral sizing is required for linerboard to solve the troubles in strength and process caused by recycled raw materials. AKD sizing efficiency can be influenced by process condition like white water quality, fines retention and so on. Therefore, this study was aimed to evaluate sizing performance of general and fast cure type AKDs using process water obtained from linerboard mill. To evaluate effect of process water quality on AKD sizing, white water was diluted with tap water at the different dilution ratios and UKP slurry was sized using the prepared water. Also, effects of inorganic and organic ion material on sizing were examined. When white water was used for stock forming, UKP sheet showed very low sizing degree. Sizing degree of sheet was increased with increase of dilution ratio because water quality was improved. Especially anionic organic material had a greater influence on AKD sizing than inorganic material. When white water quality was deteriorated, fast cure type AKD showed superior sizing performance to general type AKD.

Improvement of Cooling Water Quality by Coagulation and Sedimentation in Steel Mill (응집침전에 의한 제철공장 냉각수질향상)

  • Jo, Kwan-Hyung;Woo, Dal-Sik;Hwang, Byung-Gi;Lee, Seon-Ju;Park, Duck-Weon
    • Journal of Environmental Health Sciences
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    • v.35 no.5
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    • pp.411-416
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    • 2009
  • This study was initiated to improve the cooling water quality by chemical coagulation and sedimentation in steel mills. Due to the inefficient flocculation in the settling tanks of blast furnace cooling water systems, the solid particles in the cooling water overflow accumulate and clog the cooling system. To protect the cooling water system from such fouling, proper flocculants must be continuously used. Laboratory tests were performed for the indirect cooling water system of a plate mill. The batch test in the gas scrubbing cooling water system of a blast furnace showed that the proposed coagulant was more effective for the improvement of coagulation and sedimentation than the existing one. During the tests, cationic flocculants were more effective than use of only an anionic flocculant. The suggested combination of anionic and cationic flocculants can probably improve the turbidity removal efficiency of the cooling water. Proper control of the overflow rate by the designed residence time would help turbidity removal efficiency in the settling tank. In addition, the settling can be enhanced by adopting rapid and slow mixing alternatively. Scale problems in blast furnace cooling water system were reduced to some extent by efficient settling.

Effect of High $CO_2$ Pre-storage Treatment on the Quality of Tomatoes (Lycopersicon esculentum Mill.) During Ripening (고 이산화탄소 처리 조건이 토마토(Lycopersicon esculentum Mill.)의 숙성 중 품질 변화에 미치는 영향)

  • Choi, Jeong-Hee;Jeong, Moon-Cheol;Kim, Byeong-Sam;Kim, Dong-Man
    • Food Science and Preservation
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    • v.14 no.6
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    • pp.578-583
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    • 2007
  • This study was conducted to evaluate the effect of high $CO_2$ pre-storage treatment on the quality of tomatoes (Lycopersicon esculentum Mill.) during ripening. Tomatoes at different maturity stage of breaker and pink were treated in air, or $CO_2$ (25, 50, 100%) for 24 hr at $20^{\circ}C$ before ripening in air at $20^{\circ}C$. Change of surface colour and softening were reduced by high $CO_2$ treatment of all concentrations. This effect of $CO_2$ on the colour and softening was higher in breaker fruit than pink fruit. $CO_2$ concentration of $25{\sim}100%$ did not affect on soluble solids content during ripening period. Titratable acidity of breaker tomatoes were reduced by 100% $CO_2$ treatment. High $CO_2$ treatment slightly reduced sweetness of breaker tomatoes. Acidity and texture of tomatoes increased with high $CO_2$ treatment. Off-flavour was denoted by $CO_2$ treatment in pink tomatoes. The external $CO_2$ injury developed after 22 days at $20^{\circ}C$ in pink tomatoes when treated with ${\geq}25%$ $CO_2$ and in breaker tomatoes with ${\geq}50%$ $CO_2$.

Effects of Culture Media and Nutrient Solutions on the Yield and Quality of Cucumber(Cucumis sativus L.) and Tomato (Lyocpersicon esculentum MILL.) (배지(培地) 및 양액(養液)의 차이(差異)가 오이와 토마토의 수량(收量)과 품질(品質)에 미치는 영향(影響))

  • Park, Kuen-Woo;Lee, Yong-Beom;Choi, Nam-Hoon;Jeong, Jin-Cheol
    • Korean Journal of Environmental Agriculture
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    • v.9 no.2
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    • pp.143-151
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    • 1990
  • This study was carried out to investigate the influence of different types of nutrient solutions and culture media on the growth and quality of cucumber(Cucumis sativus L.) and tomato(Lycopersicon esculentum Mill.). The results are summarized as follows : 1. The growth and yield of cucumber and tomato were best in rockwool culture with Cooper solution. 2. In sand-sack culture, growth and yield of cucumber and tomato were higher with compound fertillzer solution. 3. Growth and yield of cucumber and tomato were more effective in rockwool culture than in soil culture in early growth stages, and vice versa in later growth stages. 4. Vitamin C contents of cucumber and tomato showed no differences between soil cultures and hydroponics, except rockwool culture with compound fertilizer solution. 5. The dry weight, total-N, and mineral content of cucumber and tomato showed no differences among all types of hydroponics.

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Growth and Fruit Characteristics of Zyziphus jujuba Mill by the Types of RainShelter House (비가림하우스 유형별 대추의 생육 및 과실 특성)

  • Lee, Kyeong Hee;Park, Hee Soon;Oh, Ha Kyung;Lee, Jong Won;Kang, Hyo Jung;Lee, Seong Kyun;Shin, Hyun Man
    • Korean Journal of Medicinal Crop Science
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    • v.26 no.6
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    • pp.477-481
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    • 2018
  • Background: Recently, jujube (Zizyphus jujuba Mill.) has been attracting attention as a fruit, and its cultivation in rain shelter house is increasing to produce the high quality fresh jujube. This study was carried out to investigate the growth and fruit characteristics of jujube according to the types of rain shelter house. Methods and Results: The characteristics of 5-year-old Bokjo cultivar cultivated in 3 types of rain shelter house, multi span rain shelter house with roof vent (Type I), single span house with a column in the center and roof vent (Type II) and single span house with a column in the center and without roof vent (Type III), and open field were examined. The sprouting and blooming period were different among the types of rain shelter house. The diameter of main stem was higher in rain shelter houses than in the open field. There was no a significant difference in fruit number per leaf stem among the types of cultivation. The incidence of fruit cracking in open field cultivation which was 51.2% was much higher than that in Type I 21.6%, Type II 19.3%, and Type III 25.5%. The fruit size and weight in rain shelter houses, especially in Type III rain shelter house were higher than those in the open field and the soluble solids content of fruit in Type I and Type II was higher than in Type III rain shelter house and the open field. Conclusions: The results show that the growth and fruit quality of jujube were improved by cultivation in rain shelter house, and affected by the types of rain shelter house.

Effect of Low-grade Limestone on Raw Mill Grinding and Cement Clinker Sintering (저품위 석회석이 원료밀의 분쇄성과 시멘트 클링커 소성성에 미치는 영향)

  • Yoo, Dong-Woo;Park, Tae-Gyun;Choi, Sang-Min;Lee, Chang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.20-25
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    • 2021
  • The cement clinker, the main raw material of cement, is manufactured using limestone as the main material. Depending on the quality of limestone, the use of subsidiary materials changes, and has a great influence on the production of cement clinkers. In this study, the effect of CaO content of limestone, a cement clinker material, on Raw Mill grinding and sintering of cement clinker was investigated. The grinding time of the union materials changed in the content of limestone CaO was measured to identify the grinding properties. The raw material combination was cleaned within a range of 1,350-1,500℃. The sintering performance of cement clinker by Burnability index calculation was identified. The lower the grade of limestone, the lower the grinding quality of the raw material combination. The lower the CaO content of limestone, the greater the variation in F-CaO for sintering temperature. The lower the class of limestone, the higher B. I. value was calculated, indicating the lower cement clinker sintering. In addition, the mineral analysis results of cement clinker showed that if the F-CaO value was low due to the increase in sintering temperature, the Belite content decreased and the Alite content increased. In the case of Alite, the ratio of R-type decreased and that of M-type increased as the content of limestone CaO increased.

Environmental Conditions in the Reheating Furnace for High Quality Advanced High Strength Steels for Automobiles

  • Sohn, Il-Ryoung;Chin, Kwang-Geun
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.193-197
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    • 2007
  • It is well known that the development of Advanced High Strength Steels (AHSS) is very important for the automotive industry in order to improve fuel efficiency and the reduction of material costs. However, it is particularly difficult to improve the surface quality of AHSS because the high amount of Si, Al, Mn and Ti etc. in AHSS promote selective oxidation, resulting in surface defects. The reheating process in the hot strip mill would cause severe oxidation because it is carried out at elevated temperatures under aggressive environments. In this study a reheating furnace simulator was developed to investigate oxidation phenomena in the reheating process. The environmental gas for the reheating furnace was made by burning coke oven gas with air in the simulator. The air/fuel ratio is precisely controlled by MFC. Ti oxides are easily formed on grain boundaries and Mn and Si oxides are usually formed in inner grains near the steel surface with a small round shape.

Weldability of Aluminized Sheet Steels for Automobile Application(II) (Effect of Coating Conditions on Laser Weld Quality) (자동차용 알루미늄도금 강판의 용접성(II) (도금조건이 레이저용접 품질에 미치는 영향))

  • 김기철;차준호;이조영
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.102-104
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    • 2003
  • Laser weldability of aluminized steels of 0.8mm thick has been investigated. Test materials were cut from the commercial steels that were produced at the Coating Mill of POCOS. Test coupons for welding were prepared by using a conventional shearing machine and no additional edge treatment was peformed. Nd:YAG laser welding system was mainly applied to make weld specimens. Test results revealed that almost no spattering was observed even though the welding was peformed with no overlap joint clearance. Bead quality of aluminized steel laser weld was smooth and stable. According to x-ray inspection results, it was proved that the laser welds of aluminized steels were metallurgically defect free.

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