• Title/Summary/Keyword: mild wear

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A Study on the Wear Characteristics and the Mechanism of KP-4M Steel for Plastic Molding (플라스틱성형용 KP-4M강의 마멸특성 및 이의 기구에 관한 연구)

  • 박흥식;전태옥;김동호
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.22-28
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    • 1996
  • This study was undertaken to investigate the dry wear characteristics and mechanism of KP-4M steel for plastic molding against SKD 61 hardened by heat treatment. The wear test was carried out under different conditions such as sliding speed, contact pressure, sliding distance, with frictional tester of pin on disc type. The wear loss on variation of sliding speed was little in lower speed range below 0.5 m/sec and in higher speed range above 1.5 m/sec,'but wear loss was high in intermediate speed range. The critical sliding speed, which showed the maximum value of specific wear rate, became lower with increased contact pressure. Increasing the contact pressure, the critical sliding distance Lcr which the wear mechanism changes from severe wear to mild wear was increased due to the decrease of oxidation reaction velocity. Through this study we suggested a model of generation and elimination process of wear debris of KP-4M steel for plastic molding.

Wear diagram and Wear Mechanisms of Bearing Steel in Frictional Sliding (미끄럼 마찰하에서의 베어링간의 마모 diagram과 마모기구)

  • 임대순;박성길;조성재;방건웅;문한규
    • Tribology and Lubricants
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    • v.6 no.1
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    • pp.108-115
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    • 1990
  • Wear diagrams, which are the three dimensional representations of the dependence of the wear rate on the applied pressure and the sliding speed, were constructed with the pin on ring type wear test results using 52100 wear couples. The pressure and speed ranges from 0.45 MPa to 45.30 MPa and from 0.012 m/sec to 0.12 (0.120)m/sec, respectively. The results show the mild to severe transition, which suggests the change of the wear mechanisms as a function of the pressure and sliding speed. The SEM micrographs of the corresponding worn area shows clearly that different wear mechanisms dominate.

A Study on the Rail Materials Technology for Subway Based on its Sliding Wear Behavior (지하철 레일의 미끄럼 마모거동을 고려한 재료설계에 대한 고찰)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.364-369
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    • 2014
  • To assess the wear behavior of rails against subway rail car wheels, we investigate the sliding wear behavior of pins derived from two types of rails (normal rails and heat-treated rails) against a disc derived from a subway rail car wheel, using a pin-on-disc-type tribometer. We base the sliding wear test conditions on the sliding conditions for wheel flange-rail gauge corner contact. We demonstrate the remarkable transition in the wear behavior of the pins derived from the rails, from severe wear to mild wear, as a function of the sliding distance. The wear rate of the heat-treated rail material in the running-in wear region is much lower than that of the normal rail material. Furthermore, the wear rates of the pins in the running-in wear region decrease with increasing hardness and with decreasing sliding speed. However, there is little difference between the heat-treated rail pin and the normal rail pin in the wear rate in the steady-state wear region. Stricter controls on the decarburized layer beneath the surface of rails are required to reduce the wear rate in the running-in wear region.

Studies on the formation of CrN surface layer by chromizing and plasma nitriding (Chromizing과 이온 질화에 의한 CrNvyaus층 형성에 관한연구)

  • Park, H. J.;Lee, S. Y.;Yang, S. C.;Lee, S. Y.;Kim, S. S.;Han, J. G.
    • Journal of the Korean institute of surface engineering
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    • v.31 no.6
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    • pp.334-344
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    • 1998
  • Yew coating pmccss t.o form a surface layer ol CrN phasc on mild steel (A81 1020!, AlSI Hi3, 1Cr-0.5Mo steel (ASTM A213 and Nickrl-base superalloy (Inconel 718) was developed. Surlaces of various alloys t,n.ateii by chromizing for the formation ol Cr diffusion layer was subsequently trcaled by plasma nitriding in order t.o form the hard CrS coating layer on the surfaces. This duplex plasma surface tri-atments of chromizing and plasma nitriding have induced a lormation of a duplex-lrcated surfacr hyer of approximat~ls 70-80 $\mu\textrm{m}$thickncss with a iargcly improved microiiardnrss up to approxiniateW 1500Hv(50gf). The main cause for the lage improvment in the surface hardncss is altribilted to [.he fact that CrN and $Fe_xN$ phases are created successfully by ccliromizins and plasma nilriding treatment. High tenipera1,urc wear resislance of the duplex-treated mild steel and HI3 steels at $600^{\circ}C$ was examined. Comparing the duplex-treated specimens with the specimens treated only by chromizing, the rcsults shovmi that, thc wear volume of the duplex-treated mild skcl and 1113 stcel aSt.er a wear test, at $600^{\circ}C$ were reduced hy a Iactor of 8 and 3, respectively. Characteristics of the CrS phase by duplrx treatment were compared with $CrN_x$,/TEX> film by ion plating and the wear behaviors of CrN film lormed by two different nroccsses arc nea.riy identical.

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A Study on the Wear Characteristics of Frictional Worked Surface (마찰가공된 김속표면의 마감특성에 관한 연구)

  • 손명환
    • Journal of the KSME
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    • v.16 no.2
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    • pp.122-127
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    • 1976
  • It was reported in the Journal of KSME Vol. 15, No. 3 and No. 4, 1975 that could be finished the best smooth surface by applying frictional work to the metal surface. Even if we can finish the best smooth surface of methal, it is not available when it has not anti-wear. Present study tried to investigate the anti-wear and the characteristics of frictional worked surface by using the sliding contact between plain bearing of brass and frictional worked jornal of mild steel. The results were compared with the case of ground journal.

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Microstructure and wear performance of WC-6.5%Co cladding layer by electric resistance welding (저항 클래딩법에 의해 형성된 내마모성 WC-6.5Co 클래딩층의 미크로조직 및 내마모성능)

  • Lee, Jin-U;Bae, Myeong-Il;Kim, Sang-Jin;Lee, Yeong-Ho
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.120-122
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    • 2006
  • This study deals with characterizations of microstructure and wear performance of a cladding layer, product on 1.9 mm-thick mild steel plate by the electric resistance welding, of composite metal powder of Coarse WC-6.5%Co and high carbon alloy(SHA). The cladding layer was examined and tested fur microstructural features, chemical composition, hardness, wear performance and wear mechanism. The cladding layer have two different matrix were observed by an optical microscope and EPMA. The one was the coarse WC-6.5Co structure. The other was the melted SHA with surrounding the WC-6.5Co structure. The hardness of WC-6.5Co was 1210HV. The hardness of SHA was 640HV. In comparison by wear rate, the cladding layer showed the remarkable wear performance that was 15 times of SM490 and about 62% of D2.

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The Dry Sliding Wear Properties of $SiC_w$ and $SiC_p$ Reinforced Bronze Matrix Composites (무윤활 미끄럼 마찰하에서 SiC 휘스커 및 입자강화 청동기지 복합재의 마모특성)

  • 이상로;허무영
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.49-55
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    • 1993
  • The dry sliding wear properties of the sintered Cu-10 wt%Sn bronze alloys reinforced with $SiC_w$ and $SiC_p$ were investigated by a pin-on-disc wear testing machine. The worn surfaces and the cross sections of the wear specimens and the wear debris were observed by SEM to study the effect of the variation of the ceramic phase contents in the composite and the wear condition on the wear behaviors. The wear of bronze matrix was dominated by the adhesive wear. The transition from mild to severe wear was found in the bronze matrix specimens at the applied load higher than 20N where the surface delamination caused the severe wear. The addition of $SiC_w$ and $SiC_p$ reinforcements in the romposites was proved to reduce the wear rate by the matrix strengthening at the applied load higher than 20N. SiC whiskers having a large length to diameter ratio which hold the deformed matrix were effective to hinder the crack propagation near the worn surface. Thus the maximum wear resistance was obtained in the composite reinforced by $SiC_w$ at the higher applied load.

Wear and Friction of the Carbon Steel for Atmospheric Humidity (대기중의 습도에 따른 탄소강의 마모와 마찰)

  • 연규현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.41-47
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    • 2000
  • The atmospheric humidity is varied between 30% and 90% with season in Korea. Thus the influence of humidity on the behavior of wear for tools and dies. This paper presents the influence of atmospheric humidity on the wear of carbon the un-lubricated pin-on-disk sliding contact. it was found that the severe wear is dominant at a low humidity and the mild wear is strongly related with the carbon concentration of the steel at a high humidity in this study. The experiments were carried out in a chamber where the humidity was accurately maintained by humidifier. To investigate the relationship three different carbon steels such as 1020, 1041, and 1034 steels were used.

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Nanotribology of PMMA Thin Films Using an AFM (AFM을 이용한 PMMA (Poly Methyl Methacrylate) 박막의 나노트라이볼로지 연구)

  • 김승현;김용석
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.59-64
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    • 2004
  • Nano-scratch tests were performed on PMMA thin films spin-coated on a Si substrate using an atomic force microscopy (AFM) with loads ranging form 10nN to 100nN. At low loads, a ridge pattern was formed on the PMMA thin film surface. No wear particles were observed during the pattern-forming mild wear. At high loads, severe wear by plowing occurred, accompanied by wear particles. The film with the highest hardness showed the highest wear resistance. Friction force generated during the scratching was measured, which was closely related with surface deformation of the film. A simple empirical equation to deduce scratch hardness of the film from a linear fixed-distance scratch test was proposed, and scratching-speed dependency of the scratch hardness was displayed.

Wear Transition in Alumina and Silicon Carbide Ceramics During Sliding

  • Cho, Seong-Jai;Kim, Dong-Jin;Ryu, Hyun
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.26-30
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    • 1995
  • Sliding experiments have been conducted on alumina and silicon carbide ceramics. Wear and friction data of both materials indicate that wear proceeds in two distinct stages. The wear occurs by a relatively mild plastic-grooving process in the initial stage, but eventually gives way to a severe grain pull-out process after a defined period of sliding test. The datails of the transition mechanism are presented. The effects of grain size and second phase particle on the wear transition are also presented.