• Title/Summary/Keyword: microstructural development

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HIGH STRENGTH ALUMINIUM ALLOYS PROCESSED BY SPRAY/CODEPOSITION

  • Juarez-Islas, Julio Alberto
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1992.05a
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    • pp.14-14
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    • 1992
  • During the past five years a very successful effort has been made to improve existing and develop new aluminium alloys. The progress achieved has been possible because of the development of new production methods, such as powder metallurgy and spray/deposition. These methods make use of rapid solidification process which alloys compositions other than those achieved by conventional ingot metallurgy. The ingot metallurgy of the 2000 and 7000 series used thus far, as well as the age hardening Al-Li alloys, show several disadvantages caused by the production process. Such problems are primarily coarse intermetallic constituent phases, coarse grains and macrosegregation, resulting in low fracture toughness. The present contribution reports results of an experimental investigation performed on a modern high strength spay deposited aluminium alloy of the Al-Zn-Mg-Cu (7075 and the modified 7150X) type. Results are given in terms of its microstructural characterization by using X-ray diffractomertry and transmission electron microscopic. The mechanical propierties of those alloys in the as-extruded and extruded+aged condition were evaluated by using microhardness Vickers, tensile test and fracture toughness measurements.

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PREDICTION OF MICROSTRUCTURE EVOLUTION AND HARDNESS DISTRIBUTION IN THE WELD REPAIR OF CARBON STEEL PIPELINE

  • Li, Victor;Kim, Dong
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.205-210
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    • 2002
  • This article presents an integrated modeling approach for coupled analysis of heat transfer and microstructure evolution in welding carbon steel. The modeling procedure utilizes commercial [mite element code ABAQUS/Standard as the platform for solving the equation of heat conduction. User subroutines that implement computational thermodynamics and kinetics models are integrated with the FEA code to compute the transient microstructure evolution. In this study, the integrated models are applied to simulate the hot-tap repair welding of carbon steel pipeline. Microstructural components are treated as user output variables. Based on the predicted microstructure and cooling rates, hardness distributions in the welds were also predicted. The predicted microstructure and hardness distribution were found in good agreement with metallographic examinations and hardness measurements. This study demonstrates the applicability of computational models for the development of welding procedure for in-service pipeline repair.

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Wear Behavior of Plasma Transferred Arc Deposited Layers for Ni - and Co - base Alloy (Ni계 및 Co계 합금 PTA 오버레이용접층의 마모거동에 관한 연구)

  • 윤병현;이창희;김형준
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.540-547
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    • 2001
  • This study has evaluated the wear behavior of PTA (Plasma Transferred Arc) Inconel 625 and Stellite 6 overlays on Nimonic 80A substrate. Nimonic 80A alloy was also included for comparison. In order to evaluate the wear performance, three-body abrasive wear test and pin-on-disk dry sliding wear test were performed. Microstructural development during the solidification of deposits is also discussed. Wear test results show that the wear rate of Stellite 6 deposit is lower than that of Inconel 625 deposit and Nimonic 80A. The sliding wear resistance of overlay deposits follows a similar trend to the abrasive wear resistance, but for Nimonic 80A. The main wear mechanisms were abrasive wear for Inconel 625 deposit, adhesive wear and delamination for Stellite 6 deposit in pin-on-disk dry sliding wear test and ploughing in three-body abrasive wear test. Cross sectional examinations of the worn surface of pin specimens after pin-on-disk dry sliding wear test implies that the plastic deformation near worn surface has occurred during the wear testing.

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Sintering kinetics of ultrasonic spray pyrolyzed alumina powder (초음파 분무 열분해 알루미나 분체의 소결 동력학)

  • 조경식
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.2
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    • pp.324-333
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    • 1997
  • Porous alumina specimens with 80~92% relative densities were prepared from ultrasonic spray pyrolyzed alumina Powders by sintering at $1600^{\circ}$~ $1700^{\circ}C$. The exaggerated grain growth appeared to high sintering temperature and long soaking time. The microstructural development during sintering was investigated using image analysis. In the study of grain growth kinetics for sintering for spray prolyzed alumina powder, the activation energy for normal grain growth was 386.77 kJ/mol.

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R-curve Analysis of Alumina Ceramics (알루미나 세라믹스의 R-curve 분석)

  • 김성진;손기선;이성학;백성기
    • Journal of the Korean Ceramic Society
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    • v.31 no.10
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    • pp.1099-1106
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    • 1994
  • It is suggested that the microstructural toughening process in the initial rising portion of R-curves observed in polycrystalline alumina should be different from the grain bridging mechanism identified in the long crack regime. Microcracking in the advancing crack front seems to be a prerequisite for the development of unbroken bridging ligaments behind the crack tip. In order to test such a proposition, attempts were made to identify experimentally the presence of microcracks in the frontal zone of propagating cracks. In-situ observation is made of crack growth in a miniature double cantilever beam specimen of a average grain size of 10 ${\mu}{\textrm}{m}$ alumina. Presence of a few microcracks was identified in front of crack tip on the propagating crack plane. The R-curves were re-evaluated based on the observation.

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The Evaluation of Weldability for Different Manufactured Mg Alloys in FSW (Mg 합금의 제조 방법에 의한 FSW 접합성 평가)

  • 노중석;김홍주;장웅성;방국수
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.256-258
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    • 2003
  • Hot-rolled and Extruded plates of AZ type magnesium alloys were successfully joined by friction stir welding(FSW). AZ31B-H24 and AZ61 plates with the thickness of 4mm were used, and the microstructural development in the stir zone were investigated using optical and scanning electron microscopes. The grain size of base metal and stir zone were investigated using the line-intersecter method. Hardness of the stir zone was remarkably increased due to very fine recrystallized grain structure both in AZ3l and AZ6l alloys. Tensile strengths of the FS welded Mg alloys AZ31 and AZ61 were strongly affected by formation of the intermetallic compounds, ${\beta}$-Al$\sub$12/Mg$\sub$17/.

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A Study on the Development of Automatic Welding System using Solor Energy (태양에너지를 이용한 자동용접 시스템 개발에 관한 연구)

  • Kim I.S.;Kim O.S.;Son J.S.;Seo J.H.
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.532-533
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    • 2006
  • In this research work attempts were made to study the bonding of thermoplastics with adhesives using solar energy. In order to study the curing behaviour necessary experiments were conducted under varying conditions of temperature, exposure time and power. The cured samples were then studied under the optical microscope before subjecting to tensile testing in order to study their mechanical properties. The fracture surfaces were further studied under the Scanning Electron Microscopy in order to study the microstructural changes that are taken place during curing. From the present study it is evident that curing under higher solar energy temperature, generally improves bond strength and quality of the adhesive joints when compared to other modes of curing process expect the microwave curing process.

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The softening behavior of Mg-Li-Al(-Zr) alloys (Mg-Li-Al(-Zr) 합금의 연화현상)

  • Kim, Y.W.;Kwang, Y.H.;Lim, Y.J.;Kim, D.H.;Hong, C.P.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.1
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    • pp.10-16
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    • 1998
  • The softening behavior of squeeze cast Mg-Li-Al and Mg-Li-Al-Zr alloys have been investigated. The highest hardness values of Mg-Li-Al and Mg-Li-Al-Zr alloys were obtained after solution treatment at $400^{\circ}C$ for 1 hour. The hardness value, however, decreased as the aging temperature and time increased. Microstructural and calorometric analyses showed that quenched-microstructure changed from primary (${\alpha}$ and ${\beta}$)+secondary ${\alpha}$ to primary(${\alpha}$ and ${\beta}$)+secondary ${\alpha}+{\theta}$ after aging. The softening during aging was due to the coarsening of ${\theta}$ precipitates.

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Manufacturing and Properties of Metal Based Composite Produced By Friction Stir Processing (마찰교반프로세스를 이용한 금속기 복합소재 제조 및 특성)

  • Choi, Don-Hyun;Yeon, Yun-Mo;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.27-33
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    • 2012
  • Friction stir processing (FSP), developed based on the basic principles of friction stir welding(FSW), a solid-state joining process originally developed for various metal alloys, is an emergingmetalworking technique that can provide localized modification and control of microstructures in near-surface layers of processed metallic components. The FSP causes intense plastic deformation, material mixing, and thermal exposure, resulting in significant microstructural refinement, densification, and homogeneity of the processed zone. The FSP technique has been successfully used for producing the fine-grained structure and surface composite, modifying the microstructure of materials, and synthesizing the composite and intermetallic compound in situ. In this review article, the current state of the understanding and development of FSP is addressed.

A Study on the Magnetic Properties of Melt-Spun (Fe, T)-Nd-C Alloys (TAl, Ti, Co, Ni)

  • Jang, T.S.;Cho, D.H.
    • Journal of Magnetics
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    • v.3 no.4
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    • pp.116-119
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    • 1998
  • Influence of small additions ($\leq$2.0 at.%) of Al, Ti, Co, and Ni on the microstructural development and the magnetic properties of melt-spun Fe-Bd-C alloys was investigated. Addition of these elements tended to stabilize the crystallization of as-spun ribbons. Especially, Al and Ti preferred to stabilize$ Fe_{17}Nd_2C_x.$ The average grain size of Fe17Nd2Cx (0.1~0.3 ${\mu}{\textrm}{m}$), obtained by a proper annealing, in the ribbon treated with 0.5 at.% additive was much smaller than that of additive-free ribbons, which would be the major source of large increase in coercivity. Among the additives, Ni was very effective to increase the coercivity whereas Co had beneficial effect on $T_c.$ By adding 0.5 at.% Ni, intrinsic coercivities of more than 1.4 T, 40~50% higher than that (~1.0T) of additive-free ribbons, can be obtained after annealing at 750~80$0^{\circ}C$.

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