• 제목/요약/키워드: microbuckling

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Compression Strength Size Effect on Carbon-PEEK Fiber Composite Failing by Kink Band Propagation

  • Kim, Jang-Ho
    • KCI Concrete Journal
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    • 제12권1호
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    • pp.57-68
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    • 2000
  • The effect of structure size on the nominal strength of unidirectional fiber-polymer composites, failing by propagation of a kink band with fiber microbuckling, is analyzed experimentally and theoretically. Tests of novel geometrically similar carbon-PEEK specimens, with notches slanted so as to lead to a pure kink band (without shear or splitting cracks), are conducted. The specimens are rectangular strips of widths 15.875, 31.75. and 63.5 mm (0.625, 1.25 and 2.5 in and gage lengths 39.7, 79.375 and 158.75 mm (1.563, 3.125 and 6.25 in.). They reveal the existence of a strong (deterministic. non-statistical) size effect. The doubly logarithmic plot of the nominal strength (load divided by size and thickness) versus the characteristic size agrees with the approximate size effect law proposed for quasibrittle failures in 1983 by Bazant This law represents a gradual transition from a horizontal asymptote, representing the case of no size effect (characteristic of plasticity or strength criteria), to an asymptote of slope -1/2 (characteristic of linear elastic fracture mechanics. LEFM) . The size effect law for notched specimens permits easy identification of the fracture energy of the kink bandand the length of the fracture process zone at the front of the band solely from the measurements of maximum loads. Optimum fits of the test results by the size effect law are obtained, and the size effect law parameters are then used to identify the material fracture characteristics, Particularly the fracture energy and the effective length of the fracture process zone. The results suggest that composite size effect must be considered in strengthening existing concrete structural members such as bridge columns and beams using a composite retrofitting technique.

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T300/924C 탄소섬유/에폭시 복합재 적층판의 이차원 압축 강도의 크기효과 및 좌굴방지장치의 영향 (Two Dimensional Size Effect on the Compressive Strength of T300/924C Carbon/Epoxy Composite Plates Considering Influence of an Anti-buckling Device)

  • 공창덕;방조혁;이정환
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.88-91
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    • 2002
  • The two dimensional size effect of specimen gauge section (length x width) was investigated on the compressive behavior of a T300/924 [45/-45/0/90]3s, carbon fiber-epoxy laminate. A modified ICSTM compression test fixture was used together with an anti-buckling device to test 3mm thick specimens with a 30$\times$30, 50$\times$50, 70$\times$70, and 90mm$\times$90mm gauge length by width section. In all cases failure was sudden and occurred mainly within the gauge length. Post failure examination suggests that $0^{\circ}$ fiber microbuckling is the critical damage mechanism that causes final failure. This is the matrix dominated failure mode and its triggering depends very much on initial fiber waviness. It is suggested that manufacturing process and quality may play a significant role in determining the compressive strength. When the anti-buckling device was used on specimens, it was showed that the compressive strength with the device was slightly greater than that without the device due to surface friction between the specimen and the device by pretoque in bolts of the device. In the analysis result on influence of the anti-buckling device using the finite element method, it was found that the compressive strength with the anti-buckling device by loaded bolts was about 7% higher than actual compressive strength. Additionally, compressive tests on specimen with an open hole were performed. The local stress concentration arising from the hole dominates the strength of the laminate rather than the stresses in the bulk of the material. It is observed that the remote failure stress decreases with increasing hole size and specimen width but is generally well above the value one might predict from the elastic stress concentration factor. This suggests that the material is not ideally brittle and some stress relief occurs around the hole. X-ray radiography reveals that damage in the form of fiber microbuckling and delamination initiates at the edge of the hole at approximately 80% of the failure load and extends stably under increasing load before becoming unstable at a critical length of 2-3mm (depends on specimen geometry). This damage growth and failure are analysed by a linear cohesive zone model. Using the independently measured laminate parameters of unnotched compressive strength and in-plane fracture toughness the model predicts successfully the notched strength as a function of hole size and width.

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두꺼운 일방향 탄소섬유-에폭시 적층판의 정적 압축 강도 연구 (Static Compressive Strength of Thick Unidirectional Carbon Fiber - Epoxy Laminate)

  • ;;공창덕
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.61-65
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    • 2005
  • Existing test methods for thick-section specimens ( 4mm) have not provided precise compressive properties to date for the analysis and design of thick structure. A survey of the failure behaviour of such thick specimens revealed that the failure initiated at the top corner of the specimen and propagated down and across the width of the specimen as premature failure, not typically reported for thin compression specimens. In the current study, the premature failure was successfully avoided during compressive testing and the failure mode was quite similar regardless of increasing specimen thickness and specimen volume. Failure mode was similar regardless of increasing specimen thickness and specimen volume, i.e. brooming failure mode combined with longitudinal splitting, interlaminar cracking, fibre breakage and kinkband formation (fibre microbuckling). Nevertheless, average failure strengths of the specimens decreased with increasing specimen thicnkiness from 2mm to 8mm with the T800/924C system (36% strength reduction) and specimen volumes from scaling factor I to scaling factor 4 with the IM7/8552 system (46% strength reduction). It was revealed from the literature$^{11}$ that the thickness effect and scaling effect arc caused by manufacturing defects such as void content and fibre waviness.

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좌굴방지장치 영향을 고려한 복합재 적층판의 압축강도에 대한 이차원 크기 효과 (Two Dimensional Size Effect on the Compressive Strength of Composite Plates Considering Influence of an Anti-buckling Device)

  • 공창덕;이정환
    • Composites Research
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    • 제15권4호
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    • pp.23-31
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    • 2002
  • 시편 게이지 면적($길이{\;}{\times}{\;}폭$)의 이차원 크기효과가 T300/924 $[45/-45/0/90]_3s$ 탄소섬유/에폭시 적층판의 압축거동에 대해 조사하였다. 개조된 압축시험치구(ICSTM)와 좌굴방지장치가 $30mm{\;}{\times}{\;}30mm,{\;}50mm{\;}{\times}{\;}50mm,{\;}70mm{\;}{\times}{\;}70mm,{\;}90mm{\;}{\times}{\;}90mm$의 게이지 길이와 폭을 가진 시편들의 압축시험에 사용하였다. 모든 경우의 파괴들은 시편 게이지 길이 내에서 주로 갑자기 발생하였다. 파괴 후 분석결과는 $0^{\circ}$층의 섬유의 미소좌굴에 의해 파괴를 시작하여 최종파괴를 일으키는 임계파괴기구일 것으로 생각되었다. 이것은 매트릭스 지배적인 파괴를 의미하며, 초기섬유굴곡에 따라 파괴가 지배적으로 시작된다는 것을 말한다 이것은 또한 제작공정과 품질이 압축강도를 결정하는 중요한 역할을 한다고 볼 수 있다. 좌굴방지장치를 장착하고 시험할 때 장치의 볼트 조임 토크에 따라 시편과의 접촉마찰 등에 의해 실제 압축강도 보다 크게 나타나는 결과를 보였다. 좌굴방지장치의 영향을 유한요소법을 이용하여 해석한 결과 실제 압축강도 보다 7% 정도 크게 나타남을 확인하였다. 부가적으로 홀을 갖는 시편들의 압축시험도 수행되었다. 홀에 의한 국부응력집중이 적층판 강도에 지배적 요인이었다. 파괴강도는 홀 크기와 시편 폭이 증가할수록 감소하였으나 탄성응력집중계수로 예측된 값보다는 일반적으로 크게 나타났다. 이것은 사용된 복합재가 이상적인 취성재질이 아니라는 것을 의미하며 홀 주위에서 다소간의 응력이완이 발생한다고 볼 수 있다. X선 검사 사진분석에서 섬유좌굴과 층간분리형태의 손상이 파괴하중의 약 80%에서 홀 가장자리로부터 시작되었고 임계파괴크랙길이인 2-3mm의 불안정한 상태에 도달하기 전까지는 하중 증가와 더불어 안정되게 파괴가 진전되었다(시편의 기하학적 크기에 의존함). 이 손상과 파괴는 선형 cohesive zone 모델로 해석되었다. 노치없는 시편의 압축강도와 평면 파괴인성의 측정된 적층판 변수들을 사용하여 홀의 크기와 시편 폭의 함수로서 홀을 갖는 적층판의 압축강도를 성공적으로 예측하였다.