• Title/Summary/Keyword: micro-stress

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Dynamic stiffness matrix method for axially moving micro-beam

  • Movahedian, Bashir
    • Interaction and multiscale mechanics
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    • v.5 no.4
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    • pp.385-397
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    • 2012
  • In this paper the dynamic stiffness matrix method was used for the free vibration analysis of axially moving micro beam with constant velocity. The extended Hamilton's principle was employed to derive the governing differential equation of the problem using the modified couple stress theory. The dynamic stiffness matrix of the moving micro beam was evaluated using appropriate expressions of the shear force and bending moment according to the Euler-Bernoulli beam theory. The effects of the beam size and axial velocity on the dynamic characteristic of the moving beam were investigated. The natural frequencies and critical velocity of the axially moving micro beam were also computed for two different end conditions.

Size dependent vibration of laminated micro beams under moving load

  • S.D. Akbas
    • Steel and Composite Structures
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    • v.46 no.2
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    • pp.253-261
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    • 2023
  • The goal of this paper is to investigate dynamic responses of simply-supported laminated micro beams under moving load. In the considered micro-scale problem, the modified coupled stress theory which includes the length scale parameter is used. The governing equations of problem are derived by using the Lagrange procedure. In the solution of the problem the Ritz method is used and algebraic polynomials are used with the trivial functions for the Ritz method. In the solution of the moving load problem, the Newmark average acceleration method is used in the time history. In the numerical examples, the effects of stacking sequence of laminas, fibre orientation angles and the length scale parameter on the dynamic responses of laminated micro beams are examined and discussed.

MCST bending formulation of a cylindrical micro-shell based on TSDT

  • Mohammad Arefi
    • Earthquakes and Structures
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    • v.26 no.4
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    • pp.299-309
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    • 2024
  • The present paper develops application of third-order shear deformation theory (TSDT) and modified couple stress theory (MCST) to size-dependent bending analysis of a functionally graded cylindrical micro-shell. The radial and axial displacement components are described based on TSDT for more accurate analysis. The effect of small scales is accounted based on MCST. The principle of virtual work is used for derivation of bending governing equations. The solution is presented for a simply-supported boundary condition to account the influence of various important parameters such as micro length scale parameter, in-homogeneous index and some dimensionless geometric parameters such as length to radius and length to thickness ratios on the bending results. A comparative analysis is presented to examine the effect of order of employed shear deformation theory on the axial and radial displacements.

Three-dimensional optimization and sensitivity analysis of dental implant thread parameters using finite element analysis

  • Geramizadeh, Maryam;Katoozian, Hamidreza;Amid, Reza;Kadkhodazadeh, Mahdi
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
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    • v.44 no.2
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    • pp.59-65
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    • 2018
  • Objectives: This study aimed to optimize the thread depth and pitch of a recently designed dental implant to provide uniform stress distribution by means of a response surface optimization method available in finite element (FE) software. The sensitivity of simulation to different mechanical parameters was also evaluated. Materials and Methods: A three-dimensional model of a tapered dental implant with micro-threads in the upper area and V-shaped threads in the rest of the body was modeled and analyzed using finite element analysis (FEA). An axial load of 100 N was applied to the top of the implants. The model was optimized for thread depth and pitch to determine the optimal stress distribution. In this analysis, micro-threads had 0.25 to 0.3 mm depth and 0.27 to 0.33 mm pitch, and V-shaped threads had 0.405 to 0.495 mm depth and 0.66 to 0.8 mm pitch. Results: The optimized depth and pitch were 0.307 and 0.286 mm for micro-threads and 0.405 and 0.808 mm for V-shaped threads, respectively. In this design, the most effective parameters on stress distribution were the depth and pitch of the micro-threads based on sensitivity analysis results. Conclusion: Based on the results of this study, the optimal implant design has micro-threads with 0.307 and 0.286 mm depth and pitch, respectively, in the upper area and V-shaped threads with 0.405 and 0.808 mm depth and pitch in the rest of the body. These results indicate that micro-thread parameters have a greater effect on stress and strain values.

Prediction of Residual Stress in Straightening Process of SUS304 Wire (SUS304 와이어 직선화처리 공정 중 잔류응력 예측)

  • Kim, T.W.;Ham, S.H.;Moon, H.I.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.463-466
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    • 2007
  • Micro-wire made from straightening process invents high added value and it has been adopted many industrial fields. Therefore, many research activities about straightening process are advanced actively. It is known that fine straightness of micro-wire can be obtained by removing residual stress induced during the manufacturing processes. Generally, residual stress is removed or minimized through several drawing processes with heat treatment. In this study, the residual stress at each straightening process is calculated and monitored by finite element analyses and the main reason of stress change is investigated.

Residual Stress Prediction and Hardness Evaluation within Cross Ball Grooved Inner Race by Cold Upsetting Process (냉간 업셋팅 공정에 의한 경사형 볼 그루브를 갖는 내륜의 잔류응력 예측 및 경도 평가)

  • T.W. Ku
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.180-190
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    • 2023
  • This study deals with residual stress prediction and hardness evaluation within cross ball grooved inner race fabricated by cold upsetting process consisted of upsetting and ejection steps. A raw workpiece material of AISI 5120H (SCr420H) is first spheroidized and annealed, then phosphophyllite coated to form solid lubricant layer on its outer surface. To investigate influences of the heat treatment, uni-axial compression tests and Vickers micro-hardness measurements are conducted. Three-dimensional elasto-plastic FE simulations on the upsetting step and the ejection one are performed to visualize the residual stress and the ductile (plastic deformation) damage. External feature of the fabricated inner race is fully captured by using an optical 3D scanner, and the micro-hardness is measured on internal cross-sections. Consequently, the dimensional compatibility between the simulated inner race and the fabricated one is ensured with a difference of under 0.243mm that satisfied permissible error range of ±0.50mm on the grooved surface, and the predicted residual stress is verified to have similar distribution tendency with the measured Vickers micro-hardness.

Fatigue Behavior of Friction Welded Material of Domestic Dissimilar Steels - In Case of SM 45C to SUS304 Friction Welded Steel - (國산 異種鋼을 摩擦壓接한 경우의 疲勞擧動)

  • 송삼홍;박명과
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.953-962
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    • 1987
  • Domestic dissimilar structural steels, SM 45 C and SUS304 were friction welded under optimal welding condition and the micro-artificial holes were drilled at SM 45 C base metal, SM 45 C HAZ, welded zone, SUS 304 HAZ, and SUS 304 base metal for fatigue behavior tests. In this study, the fatigue limit and the behavior of micro-crack propagation, crack propagation rate, and its dependency on stress intensity factor under the low stress level and high stress level of bending stress have been investigated. The results obtained are as follows. (1) The fatgiue strength of the portion of SM45C B.M., SM45C HAZ, welded zune, SUS304 HAZ and SUS304 B.M. on notched friction welded specimens are 20 kgf/mm$^{2}$, 32 kgf/mm$^{2}$, 27kgf/mm$^{2}$, 29kgf/mm$^{2}$, and 29kgf/mm$^{2}$, respectively. (2) The fatigue strength of welded zone of unnotched and notched specimens are 32.5kgf/mm$^{2}$, and 27kgf/mm$^{2}$, respectively. (3) Micro-crack initiation in the welded zone, HAZ, and each base metals occurrs simultaneously in front and rear of micro-hole tips in the view of the rotational directions. (4) Fatigue crack propagates more slowly in the welded zone than in another protions of specimen, regardless of the magnitude of the stress level. (5) Fatigue crack propagation rates were plotted as a function of stress intensity range. The value of m in the equation da/dN=C(.DELTA.K)$^{m}$ was found to range from 2.09-2.55 in this study.

Rolling Contact Fatigue and Residual Stress Properties of SAE52100 Steel by Ultrasonic Nano-Crystalline Surface Modification (UNSM) (초음파 나노표면 개질처리를 통한 베어링강의 회전접촉피로 및 잔류응력 특성에 대한 연구)

  • Lee, Changsoon;Park, Ingyu;Cho, Insik;Hong, Junghwa;Jhee, Taegu;Pyoun, Youngsik
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.1
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    • pp.10-19
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    • 2008
  • To investigate the effect of ultrasonic nano-crystalline surface modification (UNSM) treatment on rolling contact fatigue and residual stress properties of bearing steels, this paper carried out a rolling contact fatigue test, measured residual stress and retained austenite, performed a wear test, observed microstructure, measured micro hardness, and analyzed surface topology. After the UNSM treatment, it was found that the surface became minute by over $100{\mu}m$. The micro surface hardness was changed from Hv730~740 of base material to Hv850~880 with about 20% improvement, and hardening depth was about 1.3 mm. The compressive residual stress was measured as high as -700~-900 MPa, and the quantity of retained austenite was reduced to 27% from 34%. The polymet RCF-6 ball type rolling contact fatigue test showed over 4 times longer fatigue lifetime after the UNSM treatment under 551 kgf load and 8,000 rpm. In addition, this paper observed the samples, which went through the rolling contact fatigue test, with OM and SEM, and it was found that the samples had a spalling phenomenon (the race way is decentralized) after the UNSM treatment. However, before the treatment, the samples had excessive spalling and complete exploration. Comparison of the test samples before and after the UNSM treatment showed a big difference in the fatigue lifetime, which seems to result from the complicated effects of micro particles, compressive residual stress, retained austenite, and surface topology.

Mechanics of Micro-Damage at Contact portion of Two Grains (두 입자의 접촉면에서의 손상역학 해석)

  • 정교철;김원영
    • The Journal of Engineering Geology
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    • v.4 no.2
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    • pp.231-243
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    • 1994
  • To better understand the fundamental problems of the true micro-damage in medium-grained granite under uniaxial compressive stress, micro-damage localization, initiation and propagation have been observed in a great detail in contact portion of two grains such as quartz and feldspar. For this purpose, new experimental system allowing us to observe the micro-damaging process continuously was developed. Earlier studies used the specimens of unloaded state and it is difficult to visualize stress-induced microcracks under unloading state. Thus, direct observation under loading state is very important for understanding the true micro-damage process. The results explain well the mechanism of micro-damage at two grains, and mechanics of the micro-damage is clarified well by Hertzian fracture mechanics.

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Quality improvement on joints of electronic materials and its reliability by Fe-Ni alloy clad lead frame (Fe-Ni 합금 클래드 리드 프레임을 이용한 전자 재료 접합부의 품질향상과 그 신뢰성)

  • 신영의;최인수;안승호
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.82-95
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    • 1995
  • This paper discusses distribution of thermal stress, strain at near the joint and investigates the reliability of solder joints of electronic devices on a printed circuit board. As Electronic devices are composed of different materials, thermal stresses generate at near the interface, such as solder joints and interface between lC device and lead frame pad due to the differences of thermal expansion coefficients, As results of thermal stress, strain, micro crack often occurs thermal fatigue fracture at the interface of different materials, The initiation and propagation of micro crack depend on the environmental conditions, such as storage temperature and thermal cycling. Finally, this paper experimentally shows a way to suppress micro cracks by using Fe-Ni alloy clad lead frame, and investigates crack and thermal fatigue fracture of TSOP(Thin small outline package) type on printed circuit board.

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