• Title/Summary/Keyword: micro-jetting

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EHD 원리를 이용한 정전기장 유도 잉크젯 프린터 헤드의 마이크로 Drop-on-Demand 제팅 성능 연구

  • Choe, Jae-Yong;Kim, Yong-Jae;Son, Sang-Uk;An, Gi-Cheol;Lee, Seok-Han;Go, Han-Seo;Nguyen, Vu Dat;Byeong, Do-Yeong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1947-1950
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    • 2008
  • Printing technology is a very useful method in the several process of industrial fabrication due to noncontact and fast pattern generation. To make micro pattern, we investigate the electrostatic induced inkjet printer head for micro droplet generation and drop-on-demand jetting. In order to achieve the drop-on-demand micro droplet ejection by the electrostatic induced inkjet printer head, the pulsed DC voltage is supplied. In order to find optimal pulse conditions, we tested jetting performance for various bias and pulse voltages for drop-on-demand ejection. In this result, we have successful drop-on-demand operation and micro patterning. Therefore, our novel electrostatic induced inkjet head printing system will be applied industrial area comparing conventional printing technology.

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Study on the upgrade reliability of inkjet droplet measurement using machine vision (머신비젼을 이용한 잉크젯 드랍 측정 시스템의 신뢰성 향상에 대한 연구)

  • Kim, Dong-Eok;Lee, Jun-Ho;Jeong, Seong-Uk
    • Proceedings of the Optical Society of Korea Conference
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    • 2007.07a
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    • pp.365-366
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    • 2007
  • Micro jetting drop inspection system is essential to measuring micro drop volume. Measuring pico-liter drop volume is useful for new LCD color filter product process that is based on inkjet printing technology. To upgrade the reliability in drop measurement system, we use the auto focusing & multi drop reiteration & blurring average algorism. First of all we used standard mark for gage R&R in the vision system. Finding the most suitable threshold for multi blurring drop, is the main key of this research. Sensitivity of vision system is a standard in measuring the upgrade system level. So, suitable threshold can upgrade the performance of jetting drop inspection system.

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Micro to Nano-scale Electrohydrodynamic Nano-Inkjet Printing for Printed Electronics: Fundamentals and Solar Cell Applications

  • Byeon, Do-Yeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.3.2-3.2
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    • 2011
  • In recent years, inkjet printing technology has received significant attention as a micro/nanofabrication technique for flexible printing of electronic circuits and solar cells, as well for biomaterial patterning. It eliminates the need for physical masks, causes fewer environment problems, lowers fabrication costs, and offers good layer-to-layer registration. To fulfill the requirements for use in the above applications, however, the inkjet system must meet certain criteria such as high frequency jetting, uniform droplet size, high density nozzle array, etc. Existing inkjet devices are either based on thermal bubbles or piezoelectric pumping; they have several drawbacks for flexible printing. For instance, thermal bubble jetting has limitations in terms of size and density of the nozzle array as well as the ejection frequency. Piezoelectric based devices suffer from poor pumping energy in addition to inadequate ejection frequency. Recently, an electrohydrodynamic (EHD) printing technique has been suggested and proposed as an alternative to thermal bubble or piezoelectric devices. In EHD jetting, a liquid (ink) is pumped through a nozzle and a strong electric field is applied between the nozzle and an extractor plate, which induce charges at the surfaces of the liquid meniscus. This electric field creates an electric stress that stretches the meniscus in the direction of the electric field. Once the electric field force is larger than the surface tension force, a liquid droplet is formed. An EHD inkjet head can produce droplets smaller than the size of the nozzle that produce them. Furthermore, the EHD nano-inkjet can eject high viscosity liquid through the nozzle forming tiny structures. These unique features distinguish EHD printing from conventional methods for sub-micron resolution printing. In this presentation, I will introduce the recent research results regarding the EHD nano-inkjet and the printing system, which has been applied to solar cell or thin film transistor applications.

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Electro-spray Micro-Thruster Using Nozzle with Pole-Type Electrode (기둥 구조 전극을 내재하는 노즐을 이용한 정전 분무 마이크로 추진기관)

  • Lee, Young-Jong;Yang, Ji-Hye;Lee, Suk-Han;Kim, Yong-Jae;Koh, Han-Seo;Byun, Do-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.12
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    • pp.1115-1120
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    • 2007
  • This paper presents a novel mechanism of electro-spray micro-thruster featured by a nozzle with a conductive pole inside, referred to here as a pole type nozzle. And the effects of the pole type nozzle on the efficiency of the jetting are numerically and experimentally investigated. The electric voltage signal applied to the upper electrode plate, against the pole as the ground, allows a ejection of spray to take place. It is verified experimentally that the use of the pole type nozzle allows a stable and sustainable jetting mode of ejection for a wider range of applied voltages because it can concentrate the electric field more on the centre of the meniscus. According to results about size effect, experiments indicates that the proposed mechanism allows that operation of micro thruster at less than 500 volts through nanoscale nozzle.

Performance Analysis of an Industrial Inkjet Printing Head Using the 1D Lumped Model

  • Sim, Won-Chul;Park, Sung-Jun;Joung, Jae-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.50-53
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    • 2008
  • A design approach using a one-dimensional (1D) lumped model was studied and applied to an industrial inkjet printing head design for micro patterning on printed circuit boards. For an accurate analysis, a three-dimensional piezoelectric-driven actuator model was analyzed and its jetting characteristics were applied to 1Danalysis model. The performance of the 1D lumped model was verified by comparing measured and simulated results. The developed 1D model helped to optimize the design and configuration of the inkjet head and could be implemented in the design of multi-nozzle inkjet printing heads to improve the jetting frequency and minimize crosstalk.

Experimental Investigations into the Precision Cutting of High-pressured Jet for Thin Multi-layered Material (다층박판재료의 초고압 젯 정밀가공에 대한 실험적 연구)

  • Park, Kang-Su;Bahk, Yeon-Kyeung;Lee, Jung-Han;Lee, Chae-Moon;Go, Jeung-Sang;Shin, Bo-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.44-50
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    • 2009
  • High-pressured jetting is now widely used in the advanced cutting processes of polymers, metals, glass, ceramics and composite materials because of some advantages such as heatless and non-contacting cutting. Similarly to the focused laser beam machining, it is well known as a type of high-density energy processes. High-pressured jetting is going to be developed not only to minimize the cutting line width but also to achieve the short cutting time as soon as possible. However, the interaction behavior between a work piece and high-velocity abrasive particles during the high-pressured jet cutting makes the impact mechanism even more complicated. Conventional high-pressured jetting is still difficult to apply to precision cutting of micro-scaled thin work piece such as thin metal sheets, thin ceramic substrates, thin glass plates and TMM (Thin multi-layered materials). In this paper, we proposed the advanced high-pressured jetting technology by introducing a new abrasives supplying method and investigated the optimal process conditions of the cutting pressure, the cutting velocity and SOD (Standoff distance).

Numerical Simulation of Micro-Fluidic Flows of the Inkjet Printing Deposition Process for Microfabrication

  • Chau S.W.;Chen S.C.;Liou T.M.;Hsu K.L.;Shih K.C.;Lin Y.J.
    • 한국전산유체공학회:학술대회논문집
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    • 2003.10a
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    • pp.113-115
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    • 2003
  • Droplet impinging into a cavity at micro-scale is one of important fluidic issues for microfabrications, e.g. bio-chip applications and inkjet deposition processes in the PLED panel manufacturing. The droplets generally dispensing from an inkjet head, which contains an array of nozzles, have a volume in several picoliters, while each nozzle jets the droplets into cavities with micron-meter size located on substrates. Due to measurement difficulties at micro-scale, the numerical simulation could serve as an efficient and preliminary way to evaluate the micro-sized droplet impinging behavior into a cavity. The micro-fluidic flow is computed by solving the three-dimensional Navier-Stokes equations through a finite volume discretization. The droplet front is predicted by a volume-of-fluid approach, in which the surface tension is modeled as a function of the fluid concentration. This paper discusses the influence of fluid properties, such as surface tension and fluid viscosity, on micro-fluidic characteristics at different jetting speeds in the deposition process via the proposed numerical approach.

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Electrostatic Ejection of Micro-droplets Containing Carbon Nanotubes (탄소나노튜브를 포함한 마이크로 액적의 정전기적 토출)

  • Kim Yong-Jae;Lee Sukhan;Ko Han Seo;Byun Doyoung;Han Sangjoon;Yang Ji Hye;Baik Seunghyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.1 s.244
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    • pp.82-86
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    • 2006
  • Carbon nanotubes have attracted much attention as future mechanical and electronic materials. However, manipulating techniques are not well developed yet. Here we propose to use electrostatic drop-on-demand devices to eject micro-droplets containing micelle-suspended single-walled carbon nanotubes. A simple electrostatic force analysis and photographic studies of droplet ejection process are presented. The analytical analysis shows that semiconducting species have higher electrostatic force density. However, enrichment of specific electronic types is not clear at large size droplets produced in this study. A micro-scale jetting device is being produced to prove the suggested behavior.