• Title/Summary/Keyword: micro-damage process

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Finite Element Study on Deformation Characteristics and Damage Evolution in Warm Backward Extrusion of AZ31 Mg Alloys (AZ31 마그네슘 합금의 온간 후방압출에서 변형특성과 결함성장에 관한 유한요소해석)

  • Yoon, D.J.;Kim, E.Z.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.614-620
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    • 2007
  • Deformation characteristics and damage evolution during warm backward extrusion of bulk AZ31 Mg alloy were investigated using finite element analyses. AZ31 Mg alloy was assumed as a hardening viscoplastic material. The tensile tests of AZ31 Mg alloy in previous experimental works showed the ductile fracture even at the warm temperature of $175^{\circ}C$. In this study, damage evolution model proposed by Lee and Dawson, which was developed based on the growth of micro voids in hardening viscoplastic materials, was combined into DEFORM 2D. Effects of forming temperature, punch speed, extrusion ratio and size of work piece on formability in warm backward extrusion as well as on mechanical properties of extruded products were examined. In general, finite element predictions matched the experimental observations and supported the analyses based on experiments. Distributions of accumulated damage predicted by the finite element simulations were effective to identify the locations of possible fracture. Finally, it was concluded that the process model, DEFORM2D combined with Lee & Dawson#s damage evolution model, was effective for the analysis of warm backward extrusion of AZ31 Mg alloys.

Creep Analysis of Type 316LN Stainless Steel by Reference Stress Concept (참조응력 개념에 의한 316LN 강의 크리프 해석)

  • Kim, Woo-Gon;Kim, Dae-Whan;Ryu, Woo-Seog
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.123-128
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    • 2001
  • The creep constants which are used to the reference stress equations of creep damage were obtained to type 316LN stainless steel, and their determining methods were described in detail. Typical Kachanov and Rabotnov(K-R) creep damage model was modified into the damage equations with reference stress concepts, and the modified equations were applied practically to type 316LN stainless steel. In order to determine the reference stress value, a series of high-temperature tensile tests and creep tests were accomplished at $550^{\circ}C$ and $600^{\circ}C$. By using the experimental creep data, the creep constants used in reference stress equations could be obtained to type 316LN stainless steel, and a creep curve on rupture strain was predicted. The reference stress concept on creep damage can be utilized easily as a design tool to predict creep life because the process, which is quantified by the measurement of voids or micro cracks during creep, is omitted.

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Molecular Links between Alcohol and Tobacco Induced DNA Damage, Gene Polymorphisms and Patho-physiological Consequences: A Systematic Review of Hepatic Carcinogenesis

  • Mansoori, Abdul Anvesh;Jain, Subodh Kumar
    • Asian Pacific Journal of Cancer Prevention
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    • v.16 no.12
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    • pp.4803-4812
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    • 2015
  • Chronic alcohol and tobacco abuse plays a crucial role in the development of different liver associated disorders. Intake promotes the generation of reactive oxygen species within hepatic cells exposing their DNA to continuous oxidative stress which finally leads to DNA damage. However in response to such damage an entangled protective repair machinery comprising different repair proteins like ATM, ATR, H2AX, MRN complex becomes activated. Under abnormal conditions the excessive reactive oxygen species generation results in genetic predisposition of various genes (as ADH, ALDH, CYP2E1, GSTT1, GSTP1 and GSTM1) involved in xenobiotic metabolic pathways, associated with susceptibility to different liver related diseases such as fibrosis, cirrhosis and hepatocellular carcinoma. There is increasing evidence that the inflammatory process is inherently associated with many different cancer types, including hepatocellular carcinomas. The generated reactive oxygen species can also activate or repress epigenetic elements such as chromatin remodeling, non-coding RNAs (micro-RNAs), DNA (de) methylation and histone modification that affect gene expression, hence leading to various disorders. The present review provides comprehensive knowledge of different molecular mechanisms involved in gene polymorphism and their possible association with alcohol and tobacco consumption. The article also showcases the necessity of identifying novel diagnostic biomarkers for early cancer risk assessment among alcohol and tobacco users.

Fabrication process of nickel structures for a electrostatic micro relay (정전형 마이크로 릴레이용 Ni 후막 구조체의 제조공정)

  • Lee, J.H.;Park, K.H.;Lee, Y.I.;Choi, B.Y.;Lee, J.Y.;Choi, S.S.;You, H.J.
    • Proceedings of the KIEE Conference
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    • 1995.07c
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    • pp.1419-1421
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    • 1995
  • Nickel micro-structures are fabricated by electroless plating which shows better uniformity. Positive resist AZ4562 of 7 um thickness is patterned with minimum width of 2 um on poly-silicon as for sacrificial layer. The growth rate of Ni electroless plating is 10um/h both for the seed layer of Pt and TiW. TiW is found to be more practical than Pt, since it is very difficult to remove Pt with negligible damage to Ni structures.

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A Study on Slot Grinding for Lead Pin Punching Die (리드 핀 제조용 펀치 금형의 홈 가공에 관한 연구)

  • 이용찬;정상철;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.106-113
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    • 2000
  • One of the recent changes in machining technology is rapid application of micro- and high precision grinding processes. A fine groove generation is necessary for the fabrication of optics, electronics and semiconductor parts. Slot grinding is very efficient for the generation of micro ordered groove with hard and brittle materials. In the process of slot grinding, chipping at the sharp edges and microcracks of the ground grooves are inevitable defects. Chipping should be reduced for the improvement of surface integrity. Mechanical contact with diamond grits causes microcracks at the grooves. This damage resides subsurface, and can be the cause of failure of the punch die. This paper deals with chipping generation at the sharp edges, surface integrity of side groove and fracture strength is related to the microcracks in the slot grinding.

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Machining Technology of Micro Combustion Nozzle Using a Femtosecond Laser (펨토초 레이저를 이용한 미세 연소노즐 가공 기술)

  • Kim, Kyung-Chan;Kim, Kyung-Ho;Ha, Ji-Soo;Sohn, Ik-Bu;Choi, Hae-Woon;Kim, Tae-Kwon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.24-29
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    • 2010
  • The shape of combustion nozzles varies from large diameter to small diameter ones. In the case of small nozzle, nozzle exit can be easily winkled or damaged in machining process. Femtosecond laser is a micro machining technology that is able to drill a small nozzle without damaging the nozzle exit. In this experiment, a small nozzle of combustion was fabricated by using a femtosecond laser. The fabricated nozzle of combustion provided a very small nozzle diameter with clean nozzle exit without wrinkling or collateral damage.

The Finite Element Analysis for a Micro Turbine Fabricated by LIGA-like Process (LIGA-like 공정으로 제작된 마이크로 터빈의 유한 요소 해석)

  • Oh, J.;Choi, B.;Kim, N.
    • Journal of Sensor Science and Technology
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    • v.9 no.5
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    • pp.380-388
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    • 2000
  • The finite element analysis of a micro turbine was made to investigate safety margin of its operating condition for the high aspect ratio nickel micro turbine blades fabricated by conventional LIGA-like method. From our study, we found that the fabricated turbine could not exceed its yield strength even if the pressure difference between inlet and outlet of turbine blade was about 44kPa, and the correlation of friction coefficient and the maximum stress, caused by contact friction between outer diameter of shaft and inner diameter of turbine blade, was somewhat reciprocal. The maximum stress was decreased with the increasing contact friction, when turbine blade was in its state of rotation. By the results of our study, we conclude that it is possible to fabricate metal micro turbine more easily han surface micromachining technology and to operate with no risk of metal structure's damage, which is caused by yield strength, if the operating condition with the design of micro turbine itself are optimized. It is useful to adopt other applications which have the contact problems between a moving part and the fixed one in micro structures.

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Visualization of Disruptive Bubble Behavior in Ultrasonic Fields (초음파장내 파괴적인 기포의 운동 가시화)

  • Kim, Tae-Hong;Park, Keun-Hwan;Kim, Ho-Young
    • Journal of the Korean Society of Visualization
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    • v.9 no.1
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    • pp.17-19
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    • 2011
  • The bubble oscillations play an important role in ultrasonic cleaning processes. In the ultrasonic cleaning of semiconductor wafers, the cleaning process often damages micro/nano scale patterns while removing contaminant particles. However, the understanding of how patterns in semiconductor wafers are damaged during ultrasonic cleaning is far from complete yet. Here, we report the observations of the motion of bubbles that induce solid wall damage under 26 kHz continuous ultrasonic waves. We classified the motions into the four types, i.e. volume motion, shape motion, splitting or jetting motion and chaotic motion. Our experimental results show that bubble oscillations get unstable and nonlinear as the ultrasonic amplitude increases, which may exert a large stress on a solid surface raising the possibility of damaging microstructures.

Assessing Compressive Failure Characteristics of Hybrid Fiber Reinforced Cementitious Composites by Acoustic Emission (AE기법에 의한 하이브리드 섬유보강 시멘트복합체의 압축파괴특성 평가)

  • Kim, Sun-Woo;Ji, Sang-Kyu;Jeon, Su-Man;Yun, Hyun-Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.229-232
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    • 2006
  • The HPFRCCs show that the multiple crack propagation, high tensile strength and ductility due to the interfacial bonding of the fibers to the cement matrix. Moreover, performance of cement composites varies according to type and weight contents of reinforcing fiber. and HPFRCCs with hybrid fiber have better performance than HPFRCCs with single fiber in damage tolerance. Total four cylindrical specimens were tested, and the main variables were the type and weight contents of fiber, which was polyvinylalchol (PVA), polyethylene (PE). In order to clarify effect of hybrid types on the characteristics of fracture and damage process in cement composites, AE method was performed to detect micro-cracking in HPFRCCs under cyclic compression. Loading conditions of the uniaxial compression test were monotonic and cyclic loading. And from AE parameter value, it is found that the second and third compressive load cycles resulted in successive decrease of the amplitude as compared with the first compressive load cvcle.

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Effects of Moisture Content in Concrete on Diffuse Ultrasound (확산초음파의 콘크리트 함수율에 대한 의존성)

  • Ahn, Eunjong;Shin, Myoungsu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.142-147
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    • 2020
  • This study investigates the effects of moisture content on diffuse ultrasound to be applied for the evaluation of micro-structural damage in concrete subjected to various environmental conditions. We monitored diffuse wave parameters for concrete samples in process of water saturation for 5 days. Dried samples were immersed in a water bath, and the change of moisture content in concrete were estimated by measuring the change of mass. For the diffuse wave analysis, a frequency range of 500 kHz, which represents a scattering regime of ultrasound in concrete, was selected. The test results reveal that the ultrasonic diffusivity slightly changed, and the ultrasonic dissipation significantly increased by approximately 120% in the process of water saturation. Therefore, the moisture content in concrete should be considered for the evaluation of micro-structural damage using diffuse wave techniques.