• Transactions of Materials Processing
• /
• v.14 no.6 s.78
• /
• pp.509-513
• /
• 2005

This paper is concerned with manufacturing technology of thin foil tensile specimen using CIP(Cold Isostatic Press) and measurement of precision mechanical properties using micro tensile testing. We can get a burr free micro metallic thin foil specimen using this technology. For testing mechanical property of this micro thin foil, we use a nano scale material testing machine that was developed by KITECH. In this paper, micro tensile specimens of nickel and copper thin foil are fabricated with CIP and precision mechanical properties of these materials could be measured. We will expect precision mechanical property of micro/nano material and component.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.05a
• /
• pp.221-224
• /
• 2001

The dynamic characteristics of a hydraulic press for micro-stamping are investigated by Finite Element Analysis. This machine requires high precision in producing milli-structure of electric products such as TFT-LCD back-up light reflector. First, the modal analysis of the parts and the assembly of the hydraulic press is performed. Then, the sensitivity analysis is carried out. The results show that the bearing stiffness and the base mounting stiffness affect the specific mode shapes.

• Journal of the Korean Society for Heat Treatment
• /
• v.21 no.4
• /
• pp.183-188
• /
• 2008

Hot press forming allows geometrically complicated parts to be formed from sheet and the rapid cooling hardens them to extremely high strength. The main purpose of this research is to characterize Al coated layer in Al coated boron steel during hot press forming. For the hot press hardening experiment, test specimens were heated up to $810{\sim}930^{\circ}C$ and held for 3, 6 and 9 minutes, respectively. And then, some specimens were press hardened and others were air-cooled without any pressing for the comparison purpose. Al coated layer shows four distinct micro-structural regions of interest; diffusion zone, Al-Fe zone(I) low-Al zone(LAZ) and Al-Fe zone(II). Band-like LAZ is clearly shown at temperature ranges of $810{\sim}870^{\circ}C$ and sparsely dispersed at temperature higher than 900oC. The micro-cracking behavior in the Al coated layer during forming were also analyzed by bending and deep drawing tests. The strain concentration in softer LAZ is found to be closely related with micro-cracking and exfoliation in coated layer during forming.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2006.05a
• /
• pp.243-246
• /
• 2006

In this paper, Experimental results on the measurement of mechanical properties of fine patterns in the MEMS structure are described. The mechanical properties of embossing patterns on metallic thin foil is measured using the nano indentation system, that is developed by Korea Institute of Industrial Technology(KITECH). These micro embossing patterns are fabricated using CIP(Cold Isostatic Press) process on micro metallic thin foils(Al-1100) that are made by rolling process. These embossing patterned metallic thin foils(Al-1100) are used in the reflecting plate of BLU(Back Light Unit) and electrical/mechanical MEMS components. If these mechanical properties of fine patterns are utilized in a design procedure, the optimal design can be achieved in aspects of reliability as well as economy.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.05a
• /
• pp.225-230
• /
• 2001

Hydrostatic bearings have been applied to high precision machine tools and instruments due to their high stiffness, high damping and excellent guided motion straightness. In this paper, we present a procedure for design and test of a high precision press with linear hydrostatic bearings. For a hydrostatic bearing set designed manufactured, measurements were made for the motion straightness, repeatability and bearing stiffness. They are found to be 1.36${\mu}m$/100mm, 0.19${\mu}m$/100mm and 1,261N/${\mu}m$ respectively. With some experience with the hydrostatic bearing, design aspects of the precision press is discussed.

• The Journal of Korean Academy of Prosthodontics
• /
• v.54 no.3
• /
• pp.226-233
• /
• 2016

Purpose: The purpose of this study was to evaluate the adaptation of lithium disilicate crowns fabricated by CAD-CAM (computer aided design-computer aided manufacturing) and heat-press technique to compare two different measurement methods in assessing fit of the ceramic crowns: micro CT and cross-section technique. Materials and methods: A prepared typodont mandibular molar for ceramic crown was duplicated and ten dies were produced by milling the PMMA (polymethylmethacrylate) resin. Ten vinyl polysiloxane impressions were made and stone casts were produced. Five dies were used for IPS e.max Press crowns with heat-press technique. The other five dies were used for IPS e.max CAD crowns with CAD-CAM technique. Ten lithium disilicate crowns were cemented on the resin dies using zinc phosphate cement with finger pressure. The marginal and internal fits in central buccolingual plane were evaluated using a micro CT. Then the specimens were embedded and cross-sectioned and the marginal and internal fits were measured using scanning electronic microscope. The two measurement methods and two manufacturing methods were compared using Mann-Whitney U test (SPSS 22.0). Results: The marginal and internal fit values using micro CT and cross-section technique were similar, showing no significant differences. There were no significant differences in adaptation between lithium disilicate crowns fabricated with CAD-CAM and heat-press technique. Conclusion: Both micro CT and cross-section technique were acceptable methods in the evaluation of marginal and internal fit of lithium disilicate crown. There was no difference in adaptation between lithium disilicate crowns fabricated with CAD-CAM and heat-press technique except occlusal fit.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.567-570
• /
• 2000

Optimization of structure of a high-precision stamping press structure is performed by combination of Taguchi Method and finite element analysis. Too much difference in the stiffness between hydrostatic bearing linear guide and press structure is observed. Efforts are made to level up the stiffness of press structure to the level of hydrostatic bearing's. Some important design parameters are identified and discussed.

• Advances in concrete construction
• /
• v.15 no.5
• /
• pp.349-358
• /
• 2023

Aim of this work is investigating effect of thickness-stretching formulation on the quasi three-dimensional analysis of micro plate based on a thickness-stretched and shear deformable model through principle of virtual work and micro-scale dependent constitutive relations. Governing differential equations are derived in terms of five unknown functions and the analytical solution is derived using Navier's technique. To explore effect of thickness stretching model on the static results, a comparison between the results with and without thickness stretching effect is presented.

• Membrane and Water Treatment
• /
• v.14 no.4
• /
• pp.147-153
• /
• 2023

Urbanization has been causing such new pollutants as micro-plastic, thus the environmental impact of new pollutants on ecosystem is rapidly increasing. When it comes to micro-plastic, a representative artificial trace pollutant, its risk has been increased at a much faster rate, however the depth study associated with stormwater sediment and wetland was relatively rare. In this research, soil samples from storm water sediment were analyzed for distribution characteristics of micro-plastics in the J wetland (registered as Ramsar wetland, May 2021 and a representative environmental site in South Korea). Analyzed soil samples found approximately 201 ± 93 particle/kg (based on unit weight, Total micro plastic particles / Total Sample weight) micro-plastics in the samples. When considering the total quantitative numbers in stormwater sediment in the entire area of the J wetland, over 15,000 micro-plastics were estimated to be contaminating such area. In addition, in terms of qualitative numbers, micro-plastics were contaminating the J wetland with 94.7 % ratio of styrofoam type (43.9%) and polyethylene type (50.8%). These research results can be used as base data sets for controlling micro-plastics in the J wetland.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2006.06a
• /
• pp.40-44
• /
• 2006

Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process.