• Title/Summary/Keyword: micro/meso scale structure

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Development of a miniaturized machine tool for machining a micro/meso scale structure (마이크로 및 메조 가공을 위한 소형공작기계 개발)

  • 박성령;이재하;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1907-1910
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    • 2003
  • Miniaturized machine tool can be used to produce 3D features based on CNC and PC-NC technology in the micro/meso scale. Wide applications of CNC technology are developed and there are lots of know-hows in the cutting process and their CNC application. It helps micro/meso scale structure to machine components, which can be used directly for practical applications. In the present research, as the machine tool is miniaturized, the manufacturing machine tools costs less when compared to the equipment used in other micromachining technologies. Moreover, with advancement of micro tool technology, the cutting process can be used to produce micro/meso scale parts. In conclusion, the proposed system can reduce the cost by utilizing the current machining technology, and as a result, complex micro/meso parts can be produced efficiently with high productivity.

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Nano-scale Precision Polishing Characteristics using a Micro Quill and Magnetic Chain Structure (미세공구와 자기체인구조를 이용한 초정밀 폴리싱 특성)

  • 박성준;안병운;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.34-42
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    • 2004
  • A new polishing technique for three dimensional micro/meso-scale parts is suggested using a micro quill and a magnetic chain structure. The principle of this method is to polish the target surface with the collected magnetic brushes at a micro tool by the non-uniform magnetic field generated around the tool. In a typical magnetic abrasive finishing process magnetic particles and abrasive particles are unbonded each other. But, to finish the three dimensional small parts bonded magnetic abrasive have to be used. Bonded magnetic abrasives are made from direct bonding, and their polishing characteristics are also examined. Alumina, silicon carbide and diamond micro powders are used as abrasives. Base metal matrix is carbonyl iron powder. It is found that bonded magnetic abrasives are superior to unbonded one by experiment. finally, the polished surface roughness is evaluated by atomic force microscope.

Micro/Meso-scale Shapes Machining by Micro EDM Process

  • Kim Young-Tae;Park Sung-Jun;Lee Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.5-11
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    • 2005
  • Among the micro machining techniques, micro EDM is generally used for machining micro holes, pockets, and micro structures on difficult-cut-materials. Micro EDM parameters such as applied voltage, capacitance, peak current, pulse width, duration time are very important to fabricate the tool electrode and produce the micro structures. Developed micro EDM machine is composed of a 3-axis driving system and RC circuit equipped with pulse generator. In this paper, using micro EDM machine, the characteristics of micro EDM process are investigated and it is applied to micro holes, slots, and pockets machining. Through experiments, relations between machined surface and voltages and between MRR and feedrate are investigated. Also the trends of tool wear are investigated in case of hole and slot machining.

Effect of Scale-down of Structure on Dynamic Characteristic Parameters in Bolted-Joint Beams (구조물의 소형화가 볼트 결합부의 동특성 파라미터에 미치는 영향 분석)

  • Kim, Bong-Suk;Lee, Seong-Min;Song, Jun-Yeob;Lee, Chang-Woo;Lee, Soo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.3 s.192
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    • pp.108-116
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    • 2007
  • To overcome many defects such as the high product cost, large energy consumption, and big space capacity in conventional mechanical machining, the miniaturization of machine tool and micro factory systems has been envisioned recently. The object of this paper is to research the effect of dynamic characteristic parameters in bolted-joint beams, which is widely applied to the joining of mechanical structures in order to identify structural system characteristics and to predict dynamic behavior according to scale-down from macro to micro system as the development of micro/meso-scale machine tool and micro factories. Modal parameters such as the natural frequency, damping ratio, and mode shape from modal testing and dynamic characteristics from finite element analysis are extracted with all 12 test beam models by materials, by size, and by joining condition, and then the results obtained by both methods are compared.

Flame Stabilization and Structures in Narrow Combustion Space (좁은 연소공간에서의 화염 안정화와 화염구조)

  • Kim, Nam Il
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.159-162
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    • 2012
  • Combustion in a narrow space has been interested as a model of meso-scale combustors (or micro-combustors). Premixed flames have been used to overcome flame quenching in a narrow space and non-premixed flames have been used to improve flame stabilization. In this study, overall characteristics of premixed flame and non-premixed flame in narrow combustion spaces were reviewed. Various effects such as the flow velocity distribution, thermal interaction, enhanced mass diffusion were discussed and an eventual structure of the flame at the extinction limit was introduced.

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Effect of damage on permeability and hygro-thermal behaviour of HPCs at elevated temperatures: Part 1. Experimental results

  • Gawin, D.;Alonso, C.;Andrade, C.;Majorana, C.E.;Pesavento, F.
    • Computers and Concrete
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    • v.2 no.3
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    • pp.189-202
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    • 2005
  • This paper presents an analysis of some experimental results concerning micro-structural tests, permeability measurements and strain-stress tests of four types of High-Performance Concrete, exposed to elevated temperatures (up to $700^{\circ}C$). These experimental results, obtained within the "HITECO" research programme are discussed and interpreted in the context of a recently developed mathematical model of hygro-thermal behaviour and degradation of concrete at high temperature, which is briefly presented in the Part 2 paper (Gawin, et al. 2005). Correlations between concrete permeability and porosity micro-structure, as well as between damage and cracks' volume, are found. An approximate decomposition of the thermally induced material damage into two parts, a chemical one related to cement dehydration process, and a thermal one due to micro-cracks' development caused by thermal strains at micro- and meso-scale, is performed. Constitutive relationships describing influence of temperature and material damage upon its intrinsic permeability at high temperature for 4 types of HPC are deduced. In the Part II of this paper (Gawin, et al. 2005) effect of two different damage-permeability coupling formulations on the results of computer simulations concerning hygro-thermo-mechanical performance of concrete wall during standard fire, is numerically analysed.

Evaluation of mechanical properties for high strength and ultrahigh strength concretes

  • Murthy, A. Ramachandra;Iyer, Nagesh R.;Prasad, B.K. Raghu
    • Advances in concrete construction
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    • v.1 no.4
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    • pp.341-358
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    • 2013
  • Due to fast growth in urbanisation, a highly developed infrastructure is essential for economic growth and prosperity. One of the major problems is to preserve, maintain, and retrofit these structures. To meet the requirements of construction industry, the basic information on all the mechanical properties of various concretes is essential. This paper presents the details of development of various concretes, namely, normal strength concrete (around 50 MPa), high strength concrete (around 85 MPa) and ultra high strength concrete (UHSC) (around 120 MPa) including their mechanical properties. The various mechanical properties such as compressive strength, split tensile strength, modulus of elasticity, fracture energy and tensile stress vs crack width have been obtained from the respective test results. It is observed from the studies that a higher value of compressive strength, split tensile strength and fracture energy is achieved in the case of UHSC, which can be attributed to the contribution at different scales viz., at the meso scale due to the fibers and at the micro scale due to the close packing of grains which is on account of good grading of the particles. Micro structure of UHSC mix has been examined for various magnifications to identify the pores if any present in the mix. Brief note on characteristic length and brittleness number has been given.

Design and simulation of resonance based DC current sensor

  • Santhosh Kumar, B.V.M.P.;Suresh, K.;Varun Kumar, U.;Uma, G.;Umapathy, M.
    • Interaction and multiscale mechanics
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    • v.3 no.3
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    • pp.257-266
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    • 2010
  • A novel resonance based proximity DC current sensor is proposed. The sensor consists of a piezo sensed and actuated cantilever beam with a permanent magnet mounted at its free end. When the sensor is placed in proximity to a wire carrying DC current, resonant frequency of the beam changes with change in current. This change in resonant frequency is used to determine the current through the wire. The structure is simulated in micro and meso scale using COMSOL Multi physics software and the sensor is found to be linear with good sensitivity.

Design and Performance Evaluation of a 3-DOF Mobile Microrobot for Micromanipulation

  • Park, Jungyul;Kim, Deok-Ho;Kim, Byungkyu;Kim, Taesung;Lee, Kyo-Il
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1268-1275
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    • 2003
  • In this paper, a compact 3-DOF mobile microrobot with sub-micron resolution is presented. It has many outstanding features : it is as small as a coin ; its precision is of sub-micrometer resolution on the plane ; it has an unlimited travel range ; and it has simple and compact mechanisms and structures which can be realized at low cost. With the impact actuating mechanism, this system enable both fast coarse motion and highly precise fine motion with a pulse wave input voltage controlled. The 1 -DOF impact actuating mechanism is modeled by taking into consideration the friction between the piezoelectric actuator and base. This modeling technique is extended to simulate the motion of the 3-DOF mobile robot. In addition, experiments are conducted to verify that the simulations accurately represent the real system. The modeling and simulation results will be used to design the model-based controller for the target system. The developed system can be used as a robotic positioning device in the micromanipulation system that determines the position of micro-sized components or particles in a small space, or assemble them in the meso-scale structure.

A reduced order model for fission gas diffusion in columnar grains

  • D. Pizzocri;M. Di Gennaro;T. Barani;F.A.B. Silva;G. Zullo;S. Lorenzi;A. Cammi
    • Nuclear Engineering and Technology
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    • v.55 no.11
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    • pp.3983-3995
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    • 2023
  • In fast reactors, restructuring of the fuel micro-structure driven by high temperature and high temperature gradient can cause the formation of columnar grains. The non-spheroidal shape and the non-uniform temperature field in such columnar grains implies that standard models for fission gas diffusion can not be applied. To tackle this issue, we present a reduced order model for the fission gas diffusion process which is applicable in different geometries and with non-uniform temperature fields, maintaining a computational requirement in line with its application in fuel performance codes. This innovative application of reduced order models as meso-scale tools within fuel performance codes represents a first-of-a-kind achievement that can be extended beyond fission gas behaviour.