• 제목/요약/키워드: metal reduction

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마그네타이트와 금속(Ti, Al)의 기계적 합금화에 의한 복합분말의 합성 (Fabrication of Composite Powders by Mechanical Alloying of Magnetite-M (M = Ti, Al) Systems)

  • 홍대석;이성희;이충효;김지순;권영순
    • 한국분말재료학회지
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    • 제11권3호
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    • pp.247-252
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    • 2004
  • Recently, it has been found that mechanical alloying (MA) facilitates the nanocomposites formation of metal-metal oxide systems through solid-state reduction during ball milling. In this work, we studied the MA effect of Fe$_{3}$O$_{4}$-M (M = Al, Ti) systems, where pure metals are used as reducing agents. It is found that composite powders in which $Al_{2}$O$_{3}$ and TiO$_{2}$ are dispersed in $\alpha$-Fe matrix with nano-sized grains are obtained by mechanical alloying of Fe$_{3}$O$_{4}$ with Al and Ti for 25 and 75 hours, respectively. It is suggested that the large negative heat associated with the chemical reduction of magnetite by aluminum is responsible for the shorter MA time for composite powder formation in Fe$_{3}$O$_{4}$-Al system. X-ray diffraction results show that the reduction of magnetite by Al and Ti if a relatively simple reaction, involving one intermediate phase of FeAl$_{2}$O$_{4}$ or Fe$_{3}$Ti$_{3}$O$_{10}$. The average grain size of $\alpha$-Fe in Fe-TiO$_{2}$ composite powders is in the range of 30 nm. From magnetic measurement, we can also obtain indirect information about the details of the solid-state reduction process during MA.

Effect of oxygen containing compounds in uranium tetrafluoride on its non-adiabatic calciothermic reduction characteristics

  • Gupta, Sonal;Kumar, Raj;Satpati, Santosh K.;Sahu, Manharan L.
    • Nuclear Engineering and Technology
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    • 제53권6호
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    • pp.1931-1938
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    • 2021
  • Uranium ingot is produced by metallothermic reduction of uranium tetrafluoride using magnesium or calcium as reductant. Presence of oxygen containing compounds viz. uranyl fluoride and uranium oxide in the starting uranium fluoride has a significant effect on the firing time, final temperature of the charge, slag-metal separation and hence the metal recovery. As reported in the literature, the maximum tolerable limit for uranyl fluoride in the UF4 is 2.5 wt% and limit for uranium oxide content is in the range 2-3 wt%. No theoretical or experimental basis is available till date for these limits. Analyses have been carried out in this study to understand the effect of UO2F2 concentration in the starting fluoride on the final temperature of the products and thus the reduction characteristics. UF4 having uranyl fluoride concentration, less than as well as more than 2.5 wt%, have been investigated. Thermodynamic calculations have been carried out to arrive at a general expression for the final temperature attained by the products during calciothermic reduction of UF4. Finally, an upper limit for the oxygen containing impurities has been estimated using the CaO-CaF2 phase diagram.

액상환원침전법에 의한 저온활성화소결용 복합W분말의 제조방법 및 소결특성에 관한 연구 (A Study on the Manufacture of Composite W Powder for Low Sintering Temperature by Liquid Reduction Precipitation Method)

  • 김창욱;이철;정인;윤성렬
    • 한국표면공학회지
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    • 제28권4호
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    • pp.207-218
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    • 1995
  • Tungsten(W) metal has excellent properties in heat-resistance, corrison-resistance and impact-resistance but W-Metal is hard to sinter because higher than $2,000^{\circ}C$ is required to sinter W-powder. Con-sequently, a deposit technique of Nikel Phosphorus(NiP) on W-powber by the liquid reduction precipitation method was performed. Sintering temperature of the resulting W-NiP composite was lowered around to $1,000^{\circ}C$, and the mechanical properties of the sintered body was studied. The most suitable conditions for NiP thin film deposit on W-Powder by the liquid reduction precipitation method, which are composition, concentration, pH and temperature of the liquid reduction solution, were considered. The activated sintering was carried out in a reducing condition furnace. Components and properties of the sintered body were investigated by the density and the hardness measurements, X- ray diffraction analysis, and microscopic photographs of the surface. Quantity of NiP thin film on W-powder could be varied by the change of the liquid reduction solution composition. The sintering temperature of W-NiP composite powder is lowered to $950^{\circ}C$ from $2,000^{\circ}C$ and the hardness is increased (ca. 720 Hv). Large shrinkage could be observed since density was increased from 5.5 to 11.0 g/$cm^2$ which 86.2% of theoretical density. W metal and $Ni_3P$ crystal were detected through X-ray diffraction on the sintered body. Perfectly activated sintering was observed by microscopic photographs.

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Effects of Extracellular Electron Shuttles on Microbial Iron Reduction and Heavy Metals Release from Contaminated Soils

  • Hwang, Yun Ho;Shim, Moo Joon;Oh, Du Hyun;Yang, Jung-Seok;Kwon, Man Jae
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제19권2호
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    • pp.16-24
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    • 2014
  • To test the potential effects of extracellular electron shuttles (EES) on the rate and extent of heavy metal release from contaminated soils during microbial iron reduction, we created anaerobic batch systems with anthraquinone-2,6-disulfonate (AQDS) as a surrogate of EES, and with contaminated soils as mixed iron (hydr)oxides and microbial sources. Two types of soils were tested: Zn-contaminated soil A and As/Pb-contaminated soil B. In soil A, the rate of iron reduction was fastest in the presence of AQDS and > 3500 mg/L of total Fe(II) was produced within 2 d. This suggests that indigenous microorganisms can utilize AQDS as EES to stimulate iron reduction. In the incubations with soil B, the rate and extent of iron reduction did not increase in the presence of AQDS likely because of the low pH (< 5.5). In addition, less than 2000 mg/L of total Fe(II) was produced in soil B within 52 d suggesting that iron reduction by subsurface microorganisms in soil B was not as effective as that in soil A. Relatively high amount of As (~500 mg/L) was released to the aqueous phase during microbial iron reduction in soil B. The release of As might be due to the reduction of As-associated iron (hydr)oxides and/or direct enzymatic reduction of As(V) to As(III) by As-reducing microorganisms. However, given that Pb in liquid phase was < 0.3 mg/L for the entire experiment, the microbial reduction As(V) to As(III) by As-reducing microorganisms has most likely occurred in this system. This study suggests that heavy metal release from contaminated soils can be strongly controlled by subsurface microorganisms, soil pH, presence of EES, and/or nature of heavy metals.

Fabrication of Nano-sized Metal Dispersed Magnesia Based Composites and Related Mechanical and Magnetic Properties

  • Choa, Yong-Ho;Tadachika Nakayama;Tohru Sekino;Koichi Niihara
    • The Korean Journal of Ceramics
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    • 제5권4호
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    • pp.395-399
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    • 1999
  • MgO/metal nanocomposite powder mixtures were prepared by solution chemical processes to obtain suitable structure for ceramic/metal nanocomposites. Nickel or cobalt nitrate, as a source of metal dispersion, was dissolved into alcohol and mixed with magnesia powder. After calcined in air, these powders were reduced by hydrogen. Densified nanocomposites were successively obtained by Pulse Electric Current Sintering (PECS) process. The dispersed metal partical size depended on temperature and time in calcination and reduction processes. The phase analyses in the synthesized powders as a functioni of temperature were tracked using a dynamic high temperature X-ray diffractioni (HTXRD) system. Phase and crystallite size analyses were done using X-ray diffractioni and TEM. The MgO/metal nanocomposites were successfully fabricated, and ferromagnetic responses with enhanced coercive force were also investigated for these composites.

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고분자 전해질 연료전지 캐소드용 코발트-폴리아닐린-탄소로 구성된 비귀금속 촉매의 제조 및 특성 평가 (Synthesis and Characterization of Non-precious Metal Co-PANI-C Catalysts for Polymer Electrolyte Membrane Fuel Cell Cathodes)

  • 최종호
    • 전기화학회지
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    • 제16권1호
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    • pp.52-58
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    • 2013
  • 고분자 전해질 연료전지(Polymer Electrolyte Membrane Fuel Cell, PEMFC) 상용화를 위해 해결해야 할 과제 중의 하나인 가격 저감을 이루기 위한 방법으로 백금 촉매를 대신할 비귀금속(non-precious metal) 촉매 제조에 관한 연구를 수행하였다. 비귀금속 촉매의 합성은 산소환원반응(oxygen reduction reaction, ORR)의 활성점으로 알려져 있는 코발트-질소(Co-N) 결합을 형성하기 위해 질소를 포함하는 폴리아닐린(PANI)과 코발트염(Co precursor), 그리고 카본 블랙(C)을 일정한 비율대로 혼합한 후 특별한 열처리 과정 없이 단순한 화학적 환원법에 제조되었다. 제조된 Co-PANI-C 복합 촉매의 구조 분석을 위해 X-선 회절분석(X-ray diffraction, XRD)과 열중량분석(thermogravimetric analysis, TGA)을 실시하였고, ORR에 대한 활성을 평가하기 위해 rotating disk electrode(RDE) 및 rotating ring disk electrode(RRDE) 측정을 수행하였다. 그 결과 Co-PANI-C 복합 촉매는 ORR반응에 대한 개시 전압은 백금 촉매보다 60 mV 밖에 낮지 않은 값을 보였지만, 반응에 의해 발생되는 환원 전류는 여전히 백금 촉매보다 낮은 값을 보였다. 이 밖에도 전극 회전 속도에 따른 ORR 특성 변화, 전압 사이클 회수에 따른 내구성 변화, 연료전지 적용 시 성능 변화에 대해 논의할 것이다.

PET/CT에서의 고관절 삽입물에 의한 인공물과 Metal Artifact Reduction Algorithm의 유용성에 대한 고찰 (The Study of Usefulness of Metal Artifact Reduction Algorithm and Artifacts Caused by Metallic Hip Prosthesis on PET/CT)

  • 박민수;함준철;조용인;강천구;박훈희;임한상;이창호
    • 핵의학기술
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    • 제16권2호
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    • pp.35-43
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    • 2012
  • CT를 기반으로 감쇠 보정이 시행되는 PET/CT 검사에서는 금속 삽입물에 의한 선속 경화 현상 (Beam Hardening Artifact)으로 인공물이 발생 된다. 이는 인접한 부위의 과대 혹은 과소 평가를 유발하는 감쇠 보정으로 인해 $^{18}F$-FDG의 섭취 변화를 가져오며 영상의 질과 비뇨 생식기 질환의 진단능을 저하시킨다. 따라서 본 연구에서는 PET/CT 영상의 질 향상을 위한 금속 인공물 저감 (Metal Artifact Reduction, MAR) algorithm 재구성방법의 유용성을 평가하고자 한다. 인공 고관절 삽입물에 대한 인공물을 평가하기 위해 SPECT/PET Phantom에 고관절 삽입물을 고정 하여 PET/CT를 진행했다. W/O MAR algorithm 영상과 MAR algorithm 영상에서 CT상에 나타나는 Bright streak, Dark streak, Metal과 Background의 영역에서의 표준화 섭취 계수(Standardized Uptake Value)의 변화를 분석하였다. 또한 본원에 내원한 고관절 전치환술을 시행한 15명의 환자에게서 W/O MAR algorithm과 MAR algorithm, 비 감쇠 보정 영상을 비교 평가하였다. W/O MAR algorithm 영상에서 SUV는 Bright streak 영역에서는 $0.98{\pm}0.48$ g/ml, Dark streak 영역에서는 $0.88{\pm}0.02$ g/ml, Metal 영역에는 $0.24{\pm}0.16$ g/ml, Background 영역은 $0.91{\pm}0.18$ g/ml로 측정되었다. 하지만 MAR algorithm 영상에서는 Bright streak 영역에서는 $0.88{\pm}0.49$ g/ml, Dark streak 영역은 $0.63{\pm}0.21$ g/ml, Metal 영역에서는 $0.06{\pm}0.07$ g/ml, Background는 $0.90{\pm}0.02$ g/ml로 측정되었다. MAR algorithm 적용 시 SUV가 평균적으로 감소 하였으며, W/O MAR algorithm 영상에서는 Bright streak영역에서 Background 보다 높게 측정되어 false positive uptake로 나타났으나 MAR algorithm 영상에서는 Background와 비슷한 농도와 SUV가 나타났고, false positive uptake가 관찰되지 않았다. 따라서 MAR algorithm을 적용하여 인공 고관절 삽입물 주변 조직의 과대 혹은 과소 감쇠 보정으로 인한 섭취의 증가를 줄일 수 있었다. 하지만 Dark streak 영역에서의 SUV 저하를 줄이기 위한 방안은 더욱 많은 연구가 이뤄져야 할 것이다. 고관절 삽입 인공물로 인해 발생하는 Bright streak 영역에서의 false positive uptake를 감소시키고 이와 인접해 있는 비뇨 생식기 질환에 W/O MAR algorithm과 MAR algorithm, 비 감쇠 보정 영상이 동시에 제공된다면 더욱 진단능을 향상 시킬 수 있으리라 생각된다.

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축계 진동 저감을 위한 수직형 안내 베어링의 최적 설계 (An Optimal Design of a Vertical Guide Bearing for Vibration Reduction)

  • 하현천;박철현;김형자
    • 동력기계공학회지
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    • 제5권3호
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    • pp.64-72
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    • 2001
  • This paper describes an optimal design technology in a segment type vertical guide bearing for vertical rotating machinery. Segment type vertical guide bearings have widely used for vertical rotating machinery, however bearing problems, such as excessive vibration and temperature rise, frequently take place in the actual machine. Such excessive vibration magnitude and/or abnormal bearing metal temperature rise result in serious damage and economic losses. Thus the segment type vertical guide bearing should be designed to get optimal characteristics in order to maintain stable operation without bearing failure due to abnormal vibration and/or abnormal bearing metal temperature. The preload ratio is the most important parameter in designing the segment type vertical guide bearing. Because adjustment of the bearing preload by changing the bearing clearance could easily control both the bearing stiffness and the cooling effect. In the paper, the influence of the preload effects on the bearing metal temperature and the bearing stiffness has been investigated both theoretically and experimentally in order to find out an optimum preload ratio. Results show that the segment type vertical guide bearing has an optimum preload ratio at which the bearing stiffness reaches a masimum value while the bearing metal temperature is minimized.

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Cu-Zn Metal Fiber를 이용한 배관 스케일 방지에 관한 연구 (A Study of Prevention of Pipe Scale with Cu-Zn Metal Fiber)

  • 이상호;김종화;송주영
    • 한국응용과학기술학회지
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    • 제27권1호
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    • pp.70-75
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    • 2010
  • Scale generation in the inside of a pipe IS restricted by reduction and oxidation(REDOX) reaction of alloyed metal of Cu-Zn. To measure the scale generating rate in the 1.67 mm of inside diameter of stainless steel tube, 300 ppm of $CaCO_3$ solution is circulated in the REDOX reactor and stainless steel tube in the order. In the case of $CaCO_3$ solution treated by REDOX reactor, flowing is maintained without plugging in the stainless steel tube, and the concentration of Cu and Zn in the circulating solution showed less than 1 ppm, which is equal to that of untreated by REDOX reactor. The crystal type of $CaCO_3$ generated by crystalline nucleus of Cu or Zn, mostly showed aragonite type.

합성액화연료 생산 기술: Fischer-Tropsch 합성용 촉매 (Synfuel Production Technology : Catalyst for Fischer-Tropsch Synthesis)

  • 박조용
    • 한국응용과학기술학회지
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    • 제30권4호
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    • pp.726-739
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    • 2013
  • 피셔-트롭쉬 합성 반응은 촉매 표면에서 합성가스 (CO+$H_2$)를 탄화수소로 전환하는 반응이다. 코발트 또는 철계 촉매는 친환경적인 디젤 연료를 생산할 수 있고 합성가스의 전환율이 높은 촉매로 알려져 있다. 피셔-트롭쉬 반응에 사용되는 촉매의 활성은 촉매 표면에서의 활성점에 의존적이다. 활성점은 활성 물질의 크기, 담지량, 환원율, 지지체와 활성물질의 상호작용에 의해 결정된다. FT 촉매 제조 방법으로 활성물질의 크기를 조절하는 등의 새로운 방법들이 시도되고 있다. 여기에서는 촉매의 제조방법과 환원 특성을 비롯한 촉매의 형태와 반응 조건을 포함한 반응기 형태에 대해 알아보겠다.