• Title/Summary/Keyword: metal recovery

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Transfer Function Derivation and LQG/LTR Speed Ratio Control for a Metal Belt CVT (금속벨트 CVT의 전달함수 도출과 변속비 LQG/LTR 제어)

  • 김종준;송한림;김현수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.49-58
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    • 1997
  • In this paper, a transfer function was obtained for a PWM high speed solenoid valve controlled metal belt CVT system. The transfer function was defined as the ratio of speed ratio to PWM duty ratio and derived in time domain by linear regression analysis from the experimental results. The transfer function obtained showed different dynamic characteristics for the up and down shift. Also, LQG/LTR controller was designed for the CVT system using the transfer function. It is seen from the experimental results that LQG/LTR control showed good performance for the speed ratio tracking and disturbance rejection. The phase difference and relatively slow response are considered due to the inaccuracy os the transfer functions, which resulted from the inherent nonlinearities of the transmission characteristics of the metal belt CVT.

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Development of One-Pass Rice Whitener with Cutting Blades of Hard Metal (초경날식 절삭형 완패스정미기의 개발)

  • 정종훈
    • Journal of Biosystems Engineering
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    • v.22 no.2
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    • pp.199-209
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    • 1997
  • A one-pass rice whitener with hard metal blades was developed to solve the problems of the existing one-pass rice whitener. The developed one-pass rice whitener was tested and improved through various milling experiments. It showed high performance such as the capacity of 3.5 t/h, the energy consumption of $1.0 kWh/100kg$, milled rice recovery of 91.6%, broken rice rate of 2.2%, the crack rate of 1.9% at the 750 rpm of the roller shaft, compared with those other domestic and foreign one-pass rice whiteners. Especially, it could whiten broun rice of high moisture (16~l7%) with water sprayed at low internal pressure of less than $0.2 kg/cm^2$ and low temperature due to the characteristics of the cutting part composed of 24 hard metal blades. The developed one-pass rice whitener was industrilized and distributed to some rice processing complexs in one fourth price compared with that of imported one-pass rice whiteners.

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A Study on the Performance Improvement of PZT Actuator Controller for Metal Jet (메탈젯용 PZT 액츄에이터 제어기 성능향상에 관한 연구)

  • Yun, So-Nam;Jo, Jeong-Dae;Lee, Taek-Min
    • 연구논문집
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    • s.33
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    • pp.81-88
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    • 2003
  • A metal jet printing system based on ink jet printing technique is one of the effective equipments for manufacturing elements of display devices, electrical devices, information processing systems, and so on. In order to develop an actuator of the metal jet printing system, bimorph type PZT actuator(length 25.2mm, width 7.2mm, thickness 0.5mm, shim thickness 0.2mm) and its controller(voltage range $\pm24v$, built-in fast recovery diode) were suggested and investigated. Performance tests and characteristic analysis, such as displacement, force, hysteresis and frequency, were carried out. The results show that the suggested actuator and controller are suitable for the metal jet printing system.

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A comparative study of experiment and analysis of sheet matal in V-bending (V-벤딩 금형에서 박판 소재의 실험과 해석을 통한 스프링 백 비교 고찰)

  • Jeong, Gyun-Min;Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.21-25
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    • 2021
  • When the product is removed from the mold after molding during the sheet metal molding process, elastic recovery causes a springback phenomenon. Much research has been done to minimize this phenomenon. In this study, V-bending experiments were conducted using galvanized steel sheets, stainless steel, and aluminum sheet materials, using a total of nine types of thin sheet materials of 1.0t, 1.5t, and 2.0t, respectively. Molding analysis and experimental data were compared and analyzed. In the case of galvanized steel sheets, it was considered that the springback phenomenon occurs more frequently in molding analysis than in experiments. It was considered that the springback phenomenon occurs greatly in the experiment, not the interpretation of the molding of the stainless steel plate and the aluminum plate. It was considered that the springback occurrence tendency of the molding analysis and the experiment was the same, and the springback occurrence error rate of the molding analysis and the experimental result was about 4.0%.

Reviews on the Phosphorus Recovery from Incinerated Sewage Sludge Ash (하수슬러지 소각재 중의 인 회수방법의 사례 연구)

  • Yoon, Seok-Pyo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.29 no.1
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    • pp.5-17
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    • 2021
  • This study is a literature review on the recovering phosphorus from Incinerated Sewage Sludge Ash(ISSA), which has relatively high content of phosphorus. Experimental conditions and influencing factors related to the recovery of P and removal of heavy metals by wet and thermochemical methods were discussed. For the practical application of the recovery of P from ISSA, an integrated process linked to incineration facilities is required in terms of economy from the perspective of the entire system including disposal of wastewater and residues generated during the recovery process, and minimizing added chemicals and energy consumption.

Rare Metal Chemistry, Microstructures, and Mineralogy of Coal Ash from Thermal Power Plants of Korea (화력발전소 석탄회의 희유금속화학, 미세구조, 광물학적 특성)

  • Jeong, Gi Young;Kim, Seok-Hwi;Kim, Kangjoo
    • Journal of the Mineralogical Society of Korea
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    • v.28 no.2
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    • pp.147-163
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    • 2015
  • Chemical and mineralogical properties of coal ash samples from the nine thermal power plants of Korea were investigated to acquire basic data for estimating the potential of rare metal recovery. Chemical compositions of coal ash were consistent with those of average shale and foreign coal ashes. However, there were small differences between the metal contents of domestic anthracitic and imported bituminous coal ashes. Unburned coal particles were much abundant in the ash of domestic anthracitic coal. Chalcophile elements were relatively enriched in the fly ash compared to bottom ash. Silicate glass was the major component of coal ash with minor minerals such as quartz, illite (muscovite), mullite, magnetite, lime, and anhydrite. Al and Si were the major components of the glass with varying contents of Ca, Fe, K, and Mg. Glass occurred in a form of porous sphere and irregular pumace-like grain often fused with iron oxide spheres or other glass grains. Iron oxide spheres were fine intergrowth of fast-grown iron oxide crystals in the matrix of silicate glass. Chemical, microstructural, and mineralogical properties would guide successful rare metal recovery from coal ash.

A Study on the Recovery of a Metalic Fe-particle from the Steelmaking E.A.F. Slag by the Magnetic Separation (전기로 제강 슬래그에서 자력선별에 의한 지금의 회수)

  • 현종영;김형석;신강호;조동성
    • Resources Recycling
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    • v.6 no.3
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    • pp.3-8
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    • 1997
  • The EA.F. sleelmaking slag (slag that follow) of a cnmvany 1 Co.. containzd a simple substance of a metal, wustlte (FeO), magnetite (Fe,O,), gehlenite (CaAl,SiO,), monlicellite (CaMgSiO,), dc. To recovere a metal (Fe grade . t95%) in the slag, it is desirable that the particles of a metal are isolated from thc slag and madc for a liberated subslance. Then, the liberaled melal is easlly recoveled by a magnetic separation. If thc rcclarnalcd slag, the sizc of which ranges under 40 nun, have a mulli-stage crushing, the most of a metal in thc slag is simply isolaled as a liberated subslance. If the mad, lhat is a liberated subslance and a sphere, is recovered by a magnetic field intensity. the minimum intensity, at which a metal is attracted, is approximately IOOG and did no1 dcpcnd on the particle size of a metad in the same particles. TIe recovered material. that contdined a iron (Fe) over 95% is a metal which is crushed slag by l00G in the multi-stage. If the magnetic field intcns~ty increase, the recovery mcrcasc, but the concentration grade decrease Bewusc thc concentration eams more and more impurities, iron oxide and the coml~ound of alkali earth element. 'll~ercforc If the rccla~nated slag have the multi-stage crushing, the metal is almostly recovered in the crushed slag by lO0G on each particles. If the slag, used as a rcclamatian lhat is a amount of 350,000 tan from I Co., was undcr the multistage crushing and then separaled by 100gauss, it is possible to recova a metal approximately 2.500 Ion, lhat is 0.73% of n ~eclamated slag. in 304.7 mm particles and to recover 4.200 tan in 0.3-1.7 mm particles , that is 1.2% nf a rcclamated slag, in a year. Therefore, ihe told recoverable meld is 6,700 ton, that is 19% of a reclmated slag, in a year, too.

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Remediation of Contaminated Soil with Heavy Metal Using Low Molecular Weight Organic Acids (저분자 유기산에 의한 중금속 오염토양의 복원)

  • Jeong, Euh-Deok;Won, Mi-Sook;Yoon, Jang-Hee;Lee, Byung-Ho;Paek, U-Hyon;Joseph A. Gardella, Jr
    • Journal of Environmental Science International
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    • v.10 no.4
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    • pp.299-304
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    • 2001
  • For the remediation of the contaminated soil with heavy metals, Cd, Cr, Cu, and Pb, the reaction parameters were optimized. Tartaric acid (TA) and oxalic acid(OA) as a washing agent and recovery of metals, The optimum washing conditions of TA and OA were in the ratio of 1 : 20 between soil and acid solution during 2hr reaction under unbuffered pH solutions. At the optimized reaction conditions, the removal efficiencies were compared with that of 0.1 M HCl and ethylenediamine tetraacetic acid(EDTA). TA showed higher efficiency on the removal of Pb than that of EDTA, which established for the remediation of contaminated soil with Pb and Cd metals. The recovery of metal ions from washing solution was achieved by adding calcium hydroxide and sodium sulfide by forming the precipitation of metal hydroxide and metal slfied. Optimum amounts of sodium sulgide and calcium hydroxide were Cd = 25g/$\ell$, Cu = 5~10g/$\ell$ and Pb = 5~10g/$\ell$ for the washing solution of OA and 2~5g/$\ell$ for the washing solution of TA, respectively. The amounts of $Na_2S$ and $CA(OH)_2$ for the tartaric acid was less than that of oxalic acid.

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Analysis of Springback of Sheet Metal(I): Analytical Model Based on the Residual Differential Strain (박판재의 스프링백 해석(I)-잔류 변형율에 근거한 해석모델)

  • Lee, Jae-Ho;Kim, Dong-Woo;Sohn, Sung-Man;Lee, Mun-Yong;Moon, Young-Hoon
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.509-515
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    • 2007
  • As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.

Study of Humidity Sensing Properties Related to Metal Content of Aerosol Deposited Ceramic/Metal Composite Films (에어로졸 증착한 세라믹/금속 복합막의 금속 함량에 따른 습도 감지 특성 연구)

  • Kim, Ik-Soo;Koo, Sang-Mo;Park, Chulhwan;Shin, Weon Ho;Lee, Dong-Won;Oh, Jong-Min
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.5
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    • pp.314-320
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    • 2021
  • Controlling ambient humid condition through high performance humidity sensors has become important for various fields, including industrial process, food storage, and the preservation of historic remains. Although aerosol deposited humidity sensors using ceramic BaTiO3 (BT) material have been widely studied because of their longtime stability, there remain critical disadvantages, such as low sensitivity, low linearity, and slow response/recovery time in case of the sensors fabricated at room temperature. To achieve superior humidity sensing properties even at room temperature condition, BT-Cu composite films utilizing aerosol deposition (AD) process have been proposed based on the percolation theory. The BT-Cu composite films showed gradually improved sensing properties until the Cu concentration reached 15 wt% in the composite film. However, the excessive Cu (above 30 wt%) containing BT-Cu composite films showed a rapid decrease of the sensing properties. The results of observed surface morphology of the AD fabricated composite films, to figure out the metal filler effect, showed correlation between surface topography as well as size and the amount of open pores according to the metal filler content. Overall, it is very important not only dielectric constant of the humidity sensing films but also microstructures, because they affect either the variation range of capacitance by ambient humidity or adsorption/desorption of ambient humidity onto/from the humidity sensing films.