• Title/Summary/Keyword: metal pipe

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Thin Steel Sheet Roll Forming and Load Analysis (박판 강대의 롤성형 및 부하 분석)

  • 서정현
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.554-562
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    • 1999
  • In this paper, the stress and strain behavior in near homogeneous isotropic matrix of metal like steel was studied during roll forming of thin steel sheet for cylindrical pipe. Analytical result reveals a body which is on the area of square thickness along and perpendicular to the width of thin steel sheet is in the state of plane strain during roll forming. As a result, construction of analytical method for calculating deformation load and stably deformed length along the width of strained steel sheet was established. Also, loads applied during roll forming were analyzed using two typical thin steel sheets. 12.3mm thick steel sheet with 42.5kg/㎟ yield strength of pipe and 5.3mm thick steel sheet with 32.5kg/㎟ yield strength of pipe. Through this analysis, applicability of the analytical method for deformation load during roll forming of cylindrical thin steel pipe was evaluated with a study of necessary production technology for roll forming and design technology for roll forming machine.

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Characteristic Evaluation of mock-up Structural Welding between casting and pipe for USC TPP ($621^{\circ}C$급 화력발전용 소재 실기규모 Mock-up품 구조용접부 특성평가)

  • Lee, Myeong-Yeol;Ji, Byeong-Ha;Song, Geun-Ho;Kim, Jeong-Tae
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.39-41
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    • 2007
  • In this study, actual scale welding were conducted at the USC thermal power plant turbine and main steam pipe casting candidate mock up material 9Cr-1.5Mo-CoVNbNB steel(CB2) and 9Cr-0.5Mo-MVNbN steel(P92). And to evaluate the welding process for the actual production, mechanical property testes were conducted for the weld metal. The Mock-up welding condition successfully led to an excellent structural welding joint between casting and pipe material.

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Localized Corrosion of Zn-Plated Carbon Steel Used as a Fire Sprinkler Pipe

  • Lee, Jin Hee;Lee, You-Kee;Lee, Kyu Hwan;Kim, Dong-Kyu;Lee, Sung Gun;Lee, Sang Hwa;Kim, Insoo
    • Corrosion Science and Technology
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    • v.8 no.4
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    • pp.148-152
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    • 2009
  • The failure of a Zn-plated carbon steel pipe that served as a fire sprinkler was investigated in terms of the pipe's corrosion products. The pipes leaked through holes formed beneath the tubercles. The formation of oxygen concentration cell involves colonization of metal surface by aerobic bacteria or other slime formers, and anodic reaction beneath tubercle is accelerated by the presence of SRB, leading to the formation of hole beneath tubercle.

S-N Fatigue Strength of Small Diameter Branch Welded Pipe with Variation of Welding Shapes and Welding Procedures (용접부의 형상과 공정변화에 따른 소구경 분기배관의 피로강도 특성평가)

  • 백종현;김우식
    • Journal of Welding and Joining
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    • v.22 no.3
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    • pp.50-55
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    • 2004
  • S-N fatigue tests were conducted to investigate the fatigue strength of small diameter socket and butt welded joints made of carbon steels. Experimental parameters were pipe diameter, throat depth, shape of socket welds and welding procedure. Filler metals used in SMAW and GTAW procedure were E9016-G with diameter of 4.0 m and ER70S-G with diameter of 2.4 m. API 5L Gr.B pipes were adopted as a small diameter branch pipes. All socket fittings were machined from ASTM A105 carbon steel. Tensile strength was not affected by the welding procedure. Fatigue strength in socket weld joints increased with increasing pipe diameter, area of weld metal and weld leg length of pipe side.

Evaluation of Fatigue Life Characteristic of a Real Waterwork Pipe Using the Probability Density Function (확률밀도함수를 이용한 상수도 실 배관의 피로수명 특성 평가)

  • Choi J.H.;Park J.S.;Seok C.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1691-1694
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    • 2005
  • The fatigue characteristic of a material or a structure is derived from fatigue tests of standard specimens. However test results of standard specimens are very different from those of real structures or components. Therefore, to calculate more accurate fatigue life, the geometrical effect and surface condition must be considered by comparing test results of standard specimens with those of real structures or components. Thus the object of this paper is to evaluate the fatigue characteristic of a real waterwork pipe by conducting fatigue tests with standard specimens and non-standard(plate-shaped) specimens of base metal and weld metal. Also, to evaluate fatigue characteristic based on life distribution, statistical fatigue characteristic was analyzed by the normal distribution and related data of P-S-N curve.

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Position welding for internal welded specimen using laser-GMA hybrid welding (내면 용접부재의 전자세 레이저-아크 하이브리드 용접 연구)

  • Ahn, Young-Nam;Kim, Cheolhee;Kim, Jeonghan
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.54-60
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    • 2015
  • Laser-arc hybrid welding has been considered as an effective pipe girth welding process since early 2000's. Tolerance for fit-up offsets such as gap and edge misalignment is one of most important requirements in pipe girth laser-arc hybrid welding, and several approaches using parameter optimization, a laser beam scanning and an arc oscillation have been tried. However the required offset tolerance has not been fully accomplished up to now and laser-arc hybrid welding has not been widely applied in pipeline construction than expected, despite of its high welding speed and deep penetration. In this study, internal welding was adopted to ensure the offset tolerance and sound back bead. The effect of welding parameters on bead shape was investigated at the flat position. Also tolerances for gap and edge misalignment were verified as 0.5 mm and 2.0 mm, respectively. The position welding trials were conducted at several welding positions from the flat to the overhead position in a downward direction. With the fixed welding speed, arc current for gas metal arc welding current and laser output power, adequate welding voltages for gas metal arc welding were suggested for each position.

A Study on High Cycle Temperature Fluctuation Caused by Thermal Striping in a Mixing Tee Pipe (혼합배관 내의 열 경계층 이동으로 인한 고주기 온도요동에 관한 연구)

  • Kim, Seoug-B.;Park, Jong-H.
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.9-19
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    • 2007
  • Fluid temperature fluctuations in a mixing tee pipe were numerically analyzed by LES model in order to clarify internal turbulent flows and to develope an evaluation method for high-cycle thermal fatigue. Hot and cold water with an temperature difference $40^{\circ}C$ were supplied to the mixing tee. Fluid temperature fluctuations in a mixing tee pipe is analysed by using the computational fluid dynamics code, FLUENT, Temperature fluctuations of the fluid and pipe wall measured as the velocity ratio of the flow in the branch pipe to that in the main pipe was varied from 0.05 to 5.0. The power spectrum method was used to evaluate the heat transfer coefficient. The fluid temperature characteristics were dependent on the velocity ratio, rather than the absolute value of the flow velocity. Large fluid temperature fluctuations were occurred near the mixing tee, and the fluctuation temperature frequency was random. The ratios of the measured heat transfer coefficient to that evaluated by Dittus-Boelter's empirical equation were independent of the velocity ratio, The multiplier ratios were about from 4 to 6.

Analysis of Heat Transport Limitations of the Heat Pipe for Structural Characteristics of Sintered Metal Wick (소결윅의 구조적 특성에 따른 히트파이프의 열수송 한계 분석)

  • Kim, Keun-Bae;Kim, Yoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.9
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    • pp.97-103
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    • 2005
  • In this paper, effects on the heat transport limitation of heat pipe by the wick structural factors were theoretically analyzed for the sintered-copper wick heat pipe. Uniformity of particle size and sintering process were acted as dominant factors on the pore distribution and wick porosity, and small deviations of the wick thickness and the pore size greatly affected the heat transport limitations of the heat pipe. Especially, slight variations of the wick thickness, mean particle radius and capillary radius along the vapor temperatures and inclination angles remarkably changed the capillary limitation of the heat pipe.

Research of Corrosion Growth Degree According in Liquid Environment of Waterworks and Sewer Piping Material (상·하수 배관재의 수 환경에서 부식진전도 연구)

  • Park, Kyeong-Dong;Ki, Woo-Tae;Yu, Hyeong-Ju;Kim, Dong-Uk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.33-40
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    • 2006
  • The quality of the supply water which is supplied to consumer is not the thing of water after filtrating but the thing of water from faucet through pipe. As a result, heavy metals and microorganism, that is the major materials, which cause the distrust of the supply water is generated by supply process. Especially, the heavy metal is generated by the corrosion of waterworks. Besides, rupture by corrosion of pipe becomes the factor of supply water's pollution in waterworks and the factor of pollution of the soil and environment in drain pipe. Therefore, this research examined the weight reduction electric potential measure to measure the corrosion degree of piping materials after testing the corrosion of piping materials(Copper Pipe, Galvanized Steel Pipe, Stainless Steel Pipe) which is generally used at the moment in various corrosion environments(subterranean water, supply water, 3.5% NaCl, 3.5% $HNO_3$). And let me show basic design data about problem occurrence such as leakage water, rust water, inside and outside corrosion from this.

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Preliminary design and assessment of a heat pipe residual heat removal system for the reactor driven subcritical facility

  • Zhang, Wenwen;Sun, Kaichao;Wang, Chenglong;Zhang, Dalin;Tian, Wenxi;Qiu, Suizheng;Su, G.H.
    • Nuclear Engineering and Technology
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    • v.53 no.12
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    • pp.3879-3891
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    • 2021
  • A heat pipe residual heat removal system is proposed to be incorporated into the reactor driven subcritical (RDS) facility, which has been proposed by MIT Nuclear Reactor Laboratory for testing and demonstrating the Fluoride-salt-cooled High-temperature Reactor (FHR). It aims to reduce the risk of the system operation after the shutdown of the facility. One of the main components of the system is an air-cooled heat pipe heat exchanger. The alkali-metal high-temperature heat pipe was designed to meet the operation temperature and residual heat removal requirement of the facility. The heat pipe model developed in the previous work was adopted to simulate the designed heat pipe and assess the heat transport capability. 3D numerical simulation of the subcritical facility active zone was performed by the commercial CFD software STAR CCM + to investigate the operation characteristics of this proposed system. The thermal resistance network of the heat pipe was built and incorporated into the CFD model. The nominal condition, partial loss of air flow accident and partial heat pipe failure accident were simulated and analyzed. The results show that the residual heat removal system can provide sufficient cooling of the subcritical facility with a remarkable safety margin. The heat pipe can work under the recommended operation temperature range and the heat flux is below all thermal limits. The facility peak temperature is also lower than the safety limits.