• 제목/요약/키워드: metal pipe

검색결과 318건 처리시간 0.021초

용접 재료 별 해수 배관 용접부위의 부식 특성에 관한 전기화학적 평가 (An Electrochemical Evaluation of the Corrosion Property on the Welded Zone of Sea Water Pipe according to Welding Materials)

  • 김진경;원창욱;조황래;이명훈;김윤해;문경만
    • 한국해양공학회지
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    • 제21권5호
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    • pp.39-46
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    • 2007
  • The sea water pipe of a ship's engine room is a severely corrosive environment caused by fast flawing sea water containing chloride ions and high conductivity. Therefore, leaking of sea water may occur as a result of local corrosion of the welded zone. Leaking is usually controlled by various welding methods. In this study, when the sea water pipe is welded with certain welding methods and welding electrodes, the corrosion resistance of WM (Welding metal) and HAZ (Heat affected zone) was investigated using electrochemical methods. Although the corrosion potential of the HAZ is higher than that of WM, the corrosion resistance of WM is superior to HAZ. However, when WM and HAZ are both opened to the sea water, the WM part with the anode was more seriously corroded than was the HAZ of the cathode by performance of a galvanic cell due to difference of the corrosion potential between HAZ and WM. In particular TIG welding showed relatively good results in corrosion resistance of both HAZ and WM compared to other welding methods.

음극방식 시스템에서의 압입관과 배관의 부식거동에 관한 수학적 모델링 (Mathematical Modeling on the Corrosion Behavior of the Steel Casing and Pipe in Cathodic Protection System)

  • 김영석;이선엽;박경완;전경수;고영태
    • 한국가스학회지
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    • 제2권1호
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    • pp.40-46
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    • 1998
  • 음극방식 시스템의 방식전류에 의한 압입구간내의 압입관과 배관의 부식거동에 관한 수학적 모델링을 경계요소법을 이용하여 수행하였다. 모델은 비선형 경계조건(Tafel 방정식)을 가진 라플라스 방정식으로 이루어져 있으며 압입관의 혼합전위를 구하기 위하여 혼합전위 이론을 응용한 반복법을 사용하였으며 그위에 비선형 경계조건에 대한 해석을 위하여 이중 반복법을 사용하였다. 모델은 정상적인 압입구간 뿐만 아니라 압입관과 배관과의 금속간 접촉(metal touch)이나 외부환경과 압입구간 내부를 격리시키는 절연부위의 손상과 같은 결함들을 가진 비정상적인 압입구간들에 대해서 적용되었다. 수학적 모델링의 결과로부터 압입구간에의 전위분포와 전류분포를 계산할 수 있었다. 모델링의 타당성을 증명하기 위하여 모사실험을 수행하였으며 실험조건내에서 이론적인 결과와 실험결과는 정성적으로 잘 일치하였다.

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Crack growth analysis and remaining life prediction of dissimilar metal pipe weld joint with circumferential crack under cyclic loading

  • Murthy, A. Ramachandra;Gandhi, P.;Vishnuvardhan, S.;Sudharshan, G.
    • Nuclear Engineering and Technology
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    • 제52권12호
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    • pp.2949-2957
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    • 2020
  • Fatigue crack growth model has been developed for dissimilar metal weld joints of a piping component under cyclic loading, where in the crack is located at the center of the weld in the circumferential direction. The fracture parameter, Stress Intensity Factor (SIF) has been computed by using principle of superposition as KH + KM. KH is evaluated by assuming that, the complete specimen is made of the material containing the notch location. In second stage, the stress field ahead of the crack tip, accounting for the strength mismatch, the applied load and geometry has been characterized to evaluate SIF (KM). For each incremental crack depth, stress field ahead of the crack tip has been quantified by using J-integral (elastic), mismatch ratio, plastic interaction factor and stress parallel to the crack surface. The associated constants for evaluation of KM have been computed by using the quantified stress field with respect to the distance from the crack tip. Net SIF (KH + KM) computed, has been used for the crack growth analysis and remaining life prediction by Paris crack growth model. To validate the model, SIF and remaining life has been predicted for a pipe made up of (i) SA312 Type 304LN austenitic stainless steel and SA508 Gr. 3 Cl. 1. Low alloy carbon steel (ii) welded SA312 Type 304LN austenitic stainless-steel pipe. From the studies, it is observed that the model could predict the remaining life of DMWJ piping components with a maximum difference of 15% compared to experimental observations.

토양 속 박테리아가 지하매설 X65 배관의 미생물 부식 거동에 미치는 영향 (Effect of Bacteria in Soil on Microbiologically Influenced Corrosion Behavior of Underground X65 Pipeline)

  • 최병학;한성희;김대현;김우식;김철만;최광수
    • 한국재료학회지
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    • 제32권3호
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    • pp.168-179
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    • 2022
  • Microbiologically Influenced Corrosion (MIC) occurring in underground buried pipes of API 5L X65 steel was investigated. MIC is a corrosion phenomenon caused by microorganisms in soil; it affects steel materials in wet atmosphere. The microstructure and mechanical properties resulting from MIC were analyzed by OM, SEM/EDS, and mapping. Corrosion of pipe cross section was composed of ① surface film, ② iron oxide, and ③ surface/internal microbial corrosive by-product similar to surface corrosion pattern. The surface film is an area where concentrations of C/O components are on average 65 %/16 %; the main components of Fe Oxide were measured and found to be 48Fe-42O. The MIC area is divided into surface and inner areas, where high concentrations of N of 6 %/5 % are detected, respectively, in addition to the C/O component. The high concentration of C/O components observed on pipe surfaces and cross sections is considered to be MIC due to the various bacteria present. It is assumed that this is related to the heat-shrinkable sheet, which is a corrosion-resistant coating layer that becomes the MIC by-product component. The MIC generated on the pipe surface and cross section is inferred to have a high concentration of N components. High concentrations of N components occur frequently on surface and inner regions; these regions were investigated and Na/Mg/Ca basic substances were found to have accumulated as well. Therefore, it is presumed that the corrosion of buried pipes is due to the MIC of the NRB (nitrate reducing bacteria) reaction in the soil.

Study on load tracking characteristics of closed Brayton conversion liquid metal cooled space nuclear power system

  • Li Ge;Huaqi Li;Jianqiang Shan
    • Nuclear Engineering and Technology
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    • 제56권5호
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    • pp.1584-1602
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    • 2024
  • It is vital to output the required electrical power following various task requirements when the space reactor power supply is operating in orbit. The dynamic performance of the closed Brayton cycle thermoelectric conversion system is initially studied and analyzed. Based on this, a load tracking power regulation method is developed for the liquid metal cooled space reactor power system, which takes into account the inlet temperature of the lithium on the hot side of the intermediate heat exchanger, the filling quantity of helium and xenon, and the input amount of the heat pipe radiator module. After comparing several methods, a power regulation method with fast response speed and strong system stability is obtained. Under various changes in power output, the dynamic response characteristics of the ultra-small liquid metal lithium-cooled space reactor concept scheme are analyzed. The transient operation process of 70 % load power shows that core power variation is within 30 % and core coolant temperature can operate at the set safety temperature. The second loop's helium-xenon working fluid has a 65K temperature change range and a 25 % filling quantity. The lithium at the radiator loop outlet changes by less than ±7 K, and the system's main key parameters change as expected, indicating safety. The core system uses less power during 30 % load power transient operation. According to the response characteristics of various system parameters, under low power operation conditions, the lithium working fluid temperature of the radiator circuit and the high-temperature heat pipe operation temperature are limiting conditions for low-power operation, and multiple system parameters must be coordinated to ensure that the radiator system does not condense the lithium working fluid and the heat pipe.

유효열이송거리가 고온 태양열기기용 액체금속 히트파이프의 열전달 특성에 미치는 영향 (Influence of the Effective Thermal Thansport Length on the Heat Transfer Characteristics of a Liquid-Metal Heat Pipe for High-temperature Solar Thermal Devices)

  • 박철민;부준홍;김진수;강용혁
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2008년도 추계학술발표대회 논문집
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    • pp.220-225
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    • 2008
  • Cylindrical stainless-steel/sodium heat pipe for a high-temperature solar thermal application was manufactured and tested for transient and steady-state operations. Two layers of stainless-steel screen mesh wick was inserted as a capillary structure. The outer diameter of the heat pipe was 12.7 mm and the total length was 250 mm. The effective heat transport length, the thermal load, and the operating temperature were varied as thermal transport conditions of the heat pipe. The thermal load was supplied by an electric furnace up to 1kW and the cooling was performed by forced convection of air The effective thermal conductivity and the thermal resistance were investigated as a function of heat flux, heat transport length, and vapor temperature. Typical range of the total effective thermal conductivity was as low as 43,500 W/m K for heat flux of 176.4 kW/$m^2$ and of operating temperature of 1000 K.

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플랜트 승압펌프 재순환 배관 용접부의 용접비드에 의해 발생한 감육결함 분석 및 건전성 평가 (Analysis of Weld Beads for Wall Thinning Defects in the Weld Zone of the Boost Pump Recirculation Pipe for Power Plants and Evaluation of Their Integrity)

  • 남기우;안석환;도재윤
    • 한국해양공학회지
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    • 제24권4호
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    • pp.38-46
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    • 2010
  • The wall thinning phenomenon of pipes was simulated as metal loss due to erosion and corrosion. Such wall thinning defects in the pipes of power plants are a very important safety consideration. In this study, we analyzed wall thinning defects that occurred by weld bead of weld zone of boost pump recirculation pipe. From the results of the analysis of pipe failures, numerical analysis was performed by Fluent v6.3.26 using the standard k-$\varepsilon$ model of the weld bead shape, such as an elliptical or a spherical shape, on the inner wall of the pipe. Using the results obtained, we showed the overlap effect by cavitations corrosion and erosion-corrosion at the bottom of the wall-thinning defect.

전자기 펄스 용접시 누수압력을 예측하기 위한 실험모델의 개발 (A Development of Experimental Model Prediction of Leakage Pressure in MPW)

  • 심지연;김일수;김인주;강봉용
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.652-657
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    • 2009
  • MPW(Magnetic Pulse Welding) is a technologies for welding of metals by means of repulsive force on account of the interaction between electro-magnetic field of coil and current induced in outer pipe. These MPW is one of the most useful welding process of welding ability of the dissimilar metal in which cylindrical materials, such as pipe, tube. As the quality of a weld joint is strongly influenced by process parameters during the welding process and the success of the welding to evaluated according to the leakage pressure. Generally, the process parameters is magnetic pressure, the gap between outer pipe and inner pipe, and the ratio of thickness to diameter of pipe(D/T) in MPW. Therefore, the goal of this study was to explain the effect of parameters on the weld joint leakage pressure. For these purposes, FFD(Fractional Factorial Design) were used for the experiment. The measured data were analyzed by regression analysis and verification experiments with random condition were conducted to confirm the suggested experimental model.

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실측을 통한 융착식 플라스틱 입상배관 성능 평가 (An Applicability Estimation of Plastic Vertical Pipes using Electric Fusion Fittings through Measurement)

  • 박률;안영철;김현대;김정수;곽유식;김용경
    • 설비공학논문집
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    • 제25권11호
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    • pp.595-599
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    • 2013
  • The pipes used in buildings are generally categorized into metallic or plastic materials. Metal pipes, such as copper and stainless steel pipes, are mainly used for water and hot water supply, and for the heating system. However, plastic pipes made of polyethylene and cross-linked polyethylene are used for floor heating, water drainage, and air vent systems. Usually, plastic pipes have thermal demerits, such as high linear expansion coefficients and bending phenomenon by hot water, although the pipes have several merits of light weight, low price, low thermal conductivity, and the comparatively high workability of metal pipes. Therefore, if those kind of demerits are overcome, plastic pipes can be easily accepted for hot water systems. This research is aimed to evaluate the applicability for vertical heating pipes of a plastic pipe system consisting of electric fusion fitting of a conductive carbon compound and propylene random glass fiber pipe, through measurement of the expansion rate and leakage in summer and winter seasons, in the apartment construction field.

소결윅 히트파이프의 열수송 한계에 관한 이론적 해석 (Theoretical Analysis on the Heat Transport Limitation of a Sintered Metal Wick Heat Pipe)

  • 김근배;김유
    • 한국추진공학회지
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    • 제8권4호
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    • pp.16-25
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    • 2004
  • 구리분말 소결윅 히트파이프의 열수송 한계를 예측하는 이론적 해석을 수행하였다. 히트파이프의 직경은 8 mm이고 물을 작동유체로 사용하였다. 입자의 직경을 대표적인 5 가지로 분류하여 각각의 유효 모세관 반경($r_c$) 기공률($\varepsilon$), 투파율(K)을 토대로 작동온도와 윅 두에 그리고 경사각에 따른 모세관압력과 열수송 한계, 열저항을 분석하였다. 소결윅의 모세관한계는 입자 직경이 크고 윅 두께가 증가하며 작동온도가 높을수록 증가했다 기공률과 모세관 반경이 증가할수록 열수송 한계가 높아졌으며, 윅 두께가 증가함에 따라 열저항이 크게 상승하였다.