• 제목/요약/키워드: metal matrix composites

검색결과 335건 처리시간 0.025초

분말 ECAP 공정으로 제조된 탄소나노튜브/Cu 나노복합재료의 기계적 성질 (Mechanical Properties of Carbon Nanotube/Cu Nanocomposites Produced by Powder Equal Channel Angular Pressing)

  • 윤승채;정영기;김형섭
    • 소성∙가공
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    • 제15권5호
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    • pp.360-365
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    • 2006
  • Carbon nanotubes (CNTs) have been the subject of intensive studies for applications in the fields of nano technologies in recent years due to their superior mechanical, electric, optical and electronic properties. Because of their exceptionally small diameters (${\appros}\;several\;nm$) as well as their high Young's modulus (${\appros}1\;TPa$), tensile strength (${\appros}\;200\;GPa$) and high elongation (10-30%) in addition to a high chemical stability, CNTs are attractive reinforcement materials for light weight and high strength metal matrix composites. Although extensive researches have been performed on the electrical, mechanical and functional properties of CNTs, there are not many successful results on the mechanical properties of CNT dispersed nanocomposites. In this paper, we applied equal channel angular pressing for consolidation of CNT/Cu powder mixtures. We also investigated the hardness and microstructures of CNT/Cu nanocomposites used experimental for metal matrix composites.

용탕단조법에 의한 Ni, Ni-Cr 다공질 발포금속 강화 AC4C 합금기 복합재료에 관한 연구 (Characterization of the Ni and Ni-Cr Porous Metal Reinforced AC4C Matrix Composites Fabricated by Squeeze Casting)

  • 김억수
    • 한국주조공학회지
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    • 제25권2호
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    • pp.80-87
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    • 2005
  • The microstructure and mechanical property of the Ni and Ni-Cr porous metal reinforced AC4C matrix composites fabricated by squeeze casting were investigated. In this study Ni, Ni-Cr porous metals which are estimated to be easy to fabricate by squeeze casting are used as strengtheners for composite materials. As a matrix material, Al-7wt.%Si-0.3wt.%Mg(AC4C) has been used. In case of Ni/AC4C and Ni-Cr/AC4C composite, $750^{\circ}C$ melt temperature and minimum 25MPa squeezing pressure are needed to produce sound composite materials. The observation of interfacial reaction zone at various heat treatment condition shows that atsolutionizing temperature of above $520^{\circ}C$, the interfacial reaction zone increases proportionally with heat treatment time and the reaction products formed by interfacial reactions are mainly composed by $Al_{3}Ni$ and $Al_{3}Ni_{2}$ phases.

단섬유 금속복합체에서의 소성역 전개과정 및 바우신저 효과에 관한 연구 (A Study on the Evolution of Local Plasticity and the Bauschinger Effects in Short Fiber Reinforced Metal Matrix Composites)

    • 한국생산제조학회지
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    • 제7권1호
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    • pp.22-33
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    • 1998
  • A continuum analysis of the evolution of plasticity and Bauschinger effect in a short fiber reinforced metal matrix composite, based on the FEM solution for a single fiber model has been performed to investigate the strengthening behavior. The evolution of matrix field quantities during one cycle of fully reversed loading have been examined in detail. The results indicate that the role of constrained matrix flow in generating different levels of matrix triaxiality during forward and reversed loading provides an important contribution to the developement of the Bauschinger effect in the metal matrix composite. Therefore, even when the plastic flow of the matrix material follows on isotropic hardening behavior, the Bauschinger effect is predicted for the composite material.

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카본블랙 충진 Polyethylene Matrix Composites의 유전 특성 (Dielectric Properties of Carbon Black-Filled Polyethylene Matrix Composites)

  • 신순기
    • 한국재료학회지
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    • 제21권4호
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    • pp.196-201
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    • 2011
  • It is known that the relative dielectric constant of insulating polyethylene matrix composites with conducting materials (such as carbon black and metal powder) increases as the conducting material content increases below the percolation threshold. Below the percolation threshold, dielectric properties show an ohmic behavior and their value is almost the same as that of the matrix. The change is very small, but its origin is not clear. In this paper, the dielectric properties of carbon black-filled polyethylene matrix composites are studied based on the effect medium approximation theory. Although there is a significant amount of literature on the calculation based on the theory of changing the parameters, an overall discussion taking into account the theory is required in order to explain the dielectric properties of the composites. Changes of dielectric properties and the temperature dependence of dielectric properties of the composites made of carbon particle and polyethylene below the percolation threshold for the volume fraction of carbon black have been discussed based on the theory. Above the percolation threshold, the composites are satisfied with the universal law of conductivity, whereas below the percolation threshold, they give the critical exponent of s = 1 for dielectric constant. The rate at which the percentages of both the dielectric constant and the dielectric loss factor for temperature increases with more volume fraction below the percolation threshold.

복합교반법에 의한 금속복합재료의 제조공정에 따른 강화재의 분산성 검토 (Investigation of Reinforced Distribution in Fabrication Process of Metal Matrix Composites by Combined Stirring Process)

  • 이동건;강충길
    • Composites Research
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    • 제14권5호
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    • pp.1-11
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    • 2001
  • 본 논문은 금속복합재료를 반용융상태로 재가열하여 Thixoforming을 하는데 필요한 소재를 제공하기 위한 장비 설계와 제조방법 등에 관한 내용을 소개하고 있다. 장비 설계에서 기지재내에 강화재가 균일하게 분산되도록 하기 위하여 강화재의 연속주입 방법과 강화재의 온도를 제어하는 방법을 소개하고 있다. 일정한 양의 강화재를 기지재료 내에 분산시키는 것은 균일 혼합을 위하여 필요한 기술이다. 또한 분산시 강화재의 수분제거를 위하여 강화재의 온도를 제어하면서 연속적으로 강제분산시키는 것은 균일분산을 위하여 필요하다. 기지재의 초정 $\alpha$의 크기가 강화재의 분산성에 크게 영향을 미치기 때문에 기지재의 초기 온도가 초정$\alpha$의 크기에 미치는 영향 등을 검토하여 복합재료 빌렛트의 제조조건에 이용하였다.

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고체적률 TiB2-Al1050 금속복합재료의 미세조직 및 기계적 특성 연구 (Study on the Microstructure and Mechanical Properties of High Volume Fraction TiB2-Al1050 Metal Matrix Composites)

  • 고성민;박현재;이영환;신상민;이동현;조일국;이상복;이상관;조승찬
    • Composites Research
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    • 제32권1호
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    • pp.1-5
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    • 2019
  • 본 연구에서는 액상가압성형공정을 이용하여 고체적률 $TiB_2$ 입자가 균일하게 분산된 알루미늄 복합재료를 제조하고 미세조직과 기계적 물성을 분석하였다. 제조된 알루미늄 복합재료 내에 $TiB_2$는 약 56 Vol.% 존재하였으며 Al1050 기지재 내부에 $TiB_2$ 세라믹 강화재의 균일한 분산에 의한 분산강화 효과로 경도는 230.5 Hv로써 기지재(Al1050) 대비 약 10배, 인장강도는 306.4 MPa로 약 4.5배, 압축항복강도는 581.7 MPa로 약 9.8배 증가하였다.

방전플라즈마 소결공정으로 제조된 단일벽탄소나노튜브 강화 금속기지 복합재료 (Single Walled Carbon Nanotubes-Reinforced Metal Matrix Composite Materials Fabricated by Spark Plasma Sintering)

  • 권한상
    • 동력기계공학회지
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    • 제21권4호
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    • pp.94-99
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    • 2017
  • Single walled carbon nanotubes were mixed with various metal powders by mechanical ball milling and sintered by spark plasma sintering processes. Two compositional (0.1 and 1 vol%) of the single walled carbon nanotubes were dispersed onto the pure aluminum, 5052 aluminum alloy, pure titanium, Ti6Al4Vanadium alloy, pure copper, and stainless steel 316L. Each composite powders were spark plasma sintered at $600^{\circ}C$ and well synthesized regardless of the matrices. Vickers hardness of the composite materials was measured and they exhibited higher values regardless of the carbon nanotubes composition than those of the pure materials. Moreover, single walled carbon nanotubes reinforced copper matrix composites showed highest enhancement between the other metal matrices system. We believe that low energy mechanical ball milling and spark plasma sintering processes are useful tool for fabricating of the carbon nanotubes-reinforced various metal matrices composite materials. The single walled carbon nanotubes-reinforced various metal matrices composite materials could be used as an engineering parts in many kind of industrial fields such as aviation, transportation and electro technologies etc. However, detail strengthening mechanism should be carefully investigated.

기지금속과 $Al_2O_3$/Al 금속복합재료의 피로 및 주기적 변형거동 (Fatigue and Cyclic Deformation Behavior with the Unreinforced Matrix Alloy and Al/$Al_2O_3$ Metal Matrix Composites)

  • 송정일
    • Composites Research
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    • 제12권5호
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    • pp.1-11
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    • 1999
  • 본 연구는 단섬유보강 금속복합재료의 피로 및 주기적 거동에 관한 연구로서, 가압용침법을 이용하여 제조된 Al6061과 이를 기지금속으로 사용한 단섬유보강 Al/$Al_2O_3$-15% 복합재료의 주기적변형(cyclic deformation)과 피로거동(fatigue behavior)에 대해서 실험적으로 고찰하였다. Al/$Al_2O_3$ 복합재로의 피로강도는 210MPa로 나타났고 기지금속은 170MPa로 나타났다. 영구소성변형에 의한 합변위는 피로수명 초기 5%이내에서 대부분 발생하며 파단시의 합변위는 복합재료와 기지금속 모두 축적된 소성변형으로 인하여 인장시험에서의 연신율에 비해 작은 값을 가진다. 금속복합재료의 주기적 변위는 보강재가 전위 전파의 저지역할을 함으로써 기지금속에 비하여 다소 감소하는 것으로 나타났다. 파면관찰결과 기지금속의 경우 금속복합재료에 비해 전체 시험편 단면에서 넓은 영역에서 균열전파 형태를 관찰할 수 있었으며, 또한 금속복합재료의 파면에서는 연속적인 피로하중에 의한 기지금속과 보강재간의 분리(debonding)등의 결과로 보강재가 뽑혀나간 흔적이 관찰되고 있다.

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반응 용탕단조한(AI203 . SIO2+Ni)/Al하이브리드 금속복합재료의 파괴거동 특성 (Fraccture Behavior of Recation Squeeze Cast ($AI_20_3{\cdot}SiO_2+Ni$)/Al Hybrid Metal Matrix Composites)

  • 김익우;김상석;박익민
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.67-70
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    • 2000
  • Mechanical properties of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites fabricated by the reaction squeeze casting were compared with those of (15%$AI_20_3{\cdot}SiO_2$)/Al composites. Intermetallic compound formed by reaction between molten aluminum and reinforcing powder was uniformly distributed in the Al matrix. These intermetallic compounds were identified as $Al_3$NI using EDS and X-ray diffraction analysis. Microhardness and flexural strength of hybrid composites were higher than that of (15%$AI_20_3{\cdot}SiO_2$)/Al Composite. In-Situ fracture tests were Conducted on (15%$AI_20_3{\cdot}SiO_2$)/Al Composites and (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites to identify the microfracture process. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al composites, microcracks were initiated mainly at the short fiber / matrix interfaces. As the loading was continued, the crack propagated mainly along the separated interfacial regions and the well developed shear bands. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites, microcracks were initiated mainly by the short fiber/matrix interfacial debonding. The crack proceeded mainly through the intermetallic compound clusters

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Investigation of Microstructure Inhomogeneity in SiCp-reinforced Aluminum Matrix Composites

  • Gacsi, Zoltan;Gur, C.Hakan;Makszimus, Andrea;Pieczonka, Tadeusz
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1303-1304
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    • 2006
  • The type, volume fraction, size, shape and arrangement of embedded particles influence the mechanical properties of the particle reinforced metal matrix composites. This presents the investigation of the SiC particle and porosity distributions in various aluminum matrix composites produced by cold- and hot-pressing. The microstructures were characterized by optical microscopy and stereological parameters. SiC and porosity volume fractions, and the anisotropy distribution function were measured to establish the influence of the consolidation method.

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