• Title/Summary/Keyword: metal analysis

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Carbon Containing Compositions

  • Mansurova, R.M.;Mansurov, Z.A.
    • Transactions on Electrical and Electronic Materials
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    • v.2 no.2
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    • pp.5-15
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    • 2001
  • The experiment established optimal conditions for over-carbonization. With the use of the electron microscopy and X-ray phase analysis the regularities of carbon deposit formation in process of methane and propane pyrolysis on the zeolites, Kazakhstan natural clays, chrome and bauxite sludge containing metal oxides of iron subgroup, have been studied. In process of over-carbonization the trivalent iron was reduced to metal form. In addition, the carbon tubes of divers morphology had been impregnated with ultra-dispersed metal particles. The kinetic parameters of carbon formation in process of methane decomposition on the zeolite - CoO mixture surface were investigated by method of thermo-gravimetric analysis. The morphology and structure of formed carbon fibrils, with the metal particles fixed at their ends, have been investigated, the formation of branched carbon fibrils pattern, so called octopus, being found. Also, the walnut shells and grape kernel carbonization, their immobilization by the cells of selective absorption of heavy metal and sulfur dioxide ions have been studied. The example of metal-carbon composites used as adsorbents for wastewater purification, C$_3$- C$_4$ hydrocarbon cracking catalysts and refractory materials with improved properties have been considered.

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Molten Metal Flow Analysis of Casting Process Using SPH Method (SPH 기법을 이용한 주조공정 용탕 주입 유동 해석)

  • Park, Byung Lae;Lee, Sang Wook
    • Journal of the Korean Society of Visualization
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    • v.16 no.1
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    • pp.54-60
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    • 2018
  • It is important to develop more efficient and productive casting processes for an automated high precision molten-metal casting system. Detailed analysis of molten-metal flow in the casting process by the numerical approach will help to optimize the control of a ladle. In this study, the smoothed particle hydrodynamics method was applied to analyze casting flow characteristics with different tilting angular speed and initial molten-metal level. The smoothed particle hydrodynamics technique has advantages to easily handle non-linear free surface behavior with the absence of a computational mesh. We found that tilting angular speed has relatively greater effect on the casting flowrate and that the effect of the initial molten-metal level is only minor. Further extensive study will be necessary to find an optimal condition for high efficient casting system.

Experiment and Analysis on the Heat Transfer Characteristics of a Channel Filled with Metal Form (발포 금속을 사용하는 채널의 열전달 특성 실험 및 해석)

  • Son, Young-Seok;Shin, Jee-Young;Cho, Young-Il
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.7
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    • pp.448-453
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    • 2010
  • Porous media containing complex fluid passage have especially large surface area per unit volume. This study is aimed to identify the heat transfer characteristics of high-porosity metal foams in a horizontal channel. Experiment is performed under various heat flux, velocity and pore density. Nusselt number decreases with higher pore density. Metal foams shows higher heat transfer coefficients than pin-fin structure with the same porosity. This is due to the more complex flow passage and larger heat transfer area based on the structure of the metal foams. The analysis on the pin-fin structure may not be suitable to the metal foam structure but should be identified extensively through further study.

Flux Density Analysis of Linear Induction Electromagnetic Pumps for Liquid Metal (액체 금속 구동용 선형유도전자램프의 자속밀도 분포 해석)

  • Jang, Nam-Young;Eun, Jae-Jung;Park, Tae-Bong;Choi, Hun-Gi;Yoo, Geun-Jong
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.906-908
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    • 2003
  • A Linear induction electromagnetic(EM) pump of liquid metal fast breeder reactor(LMFBR) is used for the purpose that the liquid metal of high temperature is transported by EM force. This paper evaluates magnetic flux density necessary for transporting liquid metal, using analytical model of the linear induction EM pump. Using the 2-D finite element method(2-D FEM), magnetic flux density is estimated in consideration of a geometric model, electric parameter, and velocity of liquid metal. From the viewpoint of hydrodynamics, the results can be used for flow analysis of the liquid metal.

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Combustion Retardation Effects of Metal Salts Using Impregnation Method (함침법을 이용한 금속염의 연속 억제 효과)

  • Song, Young-Ho;Kang, Min-Ho;Chung, Kook-Sam
    • Journal of the Korean Society of Safety
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    • v.19 no.1
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    • pp.77-80
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    • 2004
  • The purpose of this study was to examine effects of combustion retardation for paper filter impregnated metal salts by measurement of extinguishing concentration, CO concentration, and limiting oxygen index(LOI, ASTM D 2863). And thermal stability analysis using DSC was carried out. In case of extinguishing concentration, $NH_4H_2PO_4$ showed excellent effect of combustion retardation. The result of LOI measurement showed that metal salts possessed good effect of combustion retardation. And thermal analysis using DSC showed that these metal salts possessed thermal stability. In case of CO concentration, CO concentration was increasing because of imperfect combustion process due to combustion retardation effect of metal salts.

Finite Element Analysis of Metal Bonded Rubber Spring (금속-고무 스프링의 유한요소 해석)

  • 우창수;김완두
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.474-481
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    • 1998
  • Metal bonded rubber spring is used in primary suspension component of the high speed train. The aim of this study is to establish a finite element analysis technique for the metal bonded rubber spring. Some theoretical analyses were performed on the hyperelastic behavior in rubber material and test are carried out to acquire the constants in strain energy function for it. Also, finite element analysis were executed to evaluate the design parameter and behavior of deformation and stress distribution using by the commercial finite element code.

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Metal Injection Molding Analysis of WGV Head in a Turbo Charger of Gasoline Automobile (가솔린 자동차 터보차져용 WGV Head의 금속 분말 사출성형 해석)

  • Park, Bo-Gyu;Park, Si-Woo;Park, Dae-Kyu;Kim, Sang-Yoon;Jeong, Jae-Ok;Jang, Jong-Kwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.388-395
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    • 2015
  • The waste gate valve (WGV) for gasoline vehicles operate in a harsh high-temperature environment. Hence, WGVs are typically made of Inconel 713C, which is a type of Ni-based superalloy. Recently, the metal injection molding (MIM) process has attracted considerable attention for parts used under high-temperature conditions. In this study, an MIM analysis for the head and other parts of the WGV is conducted using a commercial CAE program Moldflow. Further, optimal manufacturing conditions are determined by analyzing flow characteristics at various injection times and locations. Moreover, to improve the accuracy of the analysis results, we compare the actual temperature of the mold during injection processing with that observed through the analysis. As the results, metal injection patterns of analysis are well in accord with these of short shot test. And the temperature variations of analysis is also very similar with those of feedstock when metal injection molding.

Study on the Calculation of Friction Coefficient for Sheet Metal Forming Analysis (박판 성형해석을 위한 마찰계수의 산정에 관한 연구)

  • Keum, Y.T.;Shim, J.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.27-30
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    • 2007
  • In order to measure the friction coefficient used in sheet metal forming analysis, a friction tester was manufactured and friction tests were performed in various forming conditions. Based on the friction coefficients measured, a mathematical friction model was constructed in terms of lubricant viscosity, blank holding force, punch velocity and sheet roughness. In addition, the effect of the number of forming parameters in the calculation of friction coefficient on the accuracy of sheet metal forming analysis was investigated by comparing the punch loads obtained from the FEM simulation, in which the friction coefficients were determined by a few parameters with the experimental measurement.

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Thermal buckling analysis of metal-ceramic functionally graded plates by natural element method

  • J.R., Cho
    • Structural Engineering and Mechanics
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    • v.84 no.6
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    • pp.723-731
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    • 2022
  • Functionally graded materials (FGMs) have been spotlighted as an advanced composite material, accordingly the intensive studies have focused on FGMs to examine their mechanical behaviors. Among them is thermal buckling which has been a challenging subject, because its behavior is connected directly to the safety of structural system. In this context, this paper presents the numerical analysis of thermal buckling of metal-ceramic functionally graded (FG) plates. For an accurate and effective buckling analysis, a new numerical method is developed by making use of (1,1,0) hierarchical model and 2-D natural element method (NEM). Based on 3-D elasticity theory, the displacement field is expressed by a product of 1-D assumed thickness monomials and 2-D in-plane functions which are approximated by NEM. The numerical method is compared with the reference solutions through the benchmark test, from which its numerical accuracy has been verified. Using the developed numerical method, the critical buckling temperatures of metal-ceramic FG plates are parametrically investigated with respect to the major design parameters.

Densification Behavior of Metal Powder Under Warm Isostatic Pressing with a Metal Mold (금속 몰드를 이용한 금속 분말의 온간 등가압 성형)

  • Park, Jung-Goo;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.838-847
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    • 2004
  • The effect of a metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with a metal mold. We use lead as a metal mold and obtain experimental data of metal mold properties. To simulate densification behavior of metal powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with a metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.