• Title/Summary/Keyword: melt-grafting

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Melt Grafting of Citraconic Acid onto an Ethylene-Propylene-Diene Terpolymer (EPDM) -Effect of Reaction Conditions and Initiator Type on the Melt Grafting of Citraconic Acid onto EPDM- (EPDM고무와 씨트라코닉산의 melt grafting - 반응조건과 개시제에 따른 영향 연구 -)

  • Kim, Jung-Soo;Bae, Jong-Woo;Lee, Jin-Hyok;Oh, Sang-Taek;Kim, Gu-Ni;Lee, Young-Hee;Kim, Han-Do
    • Elastomers and Composites
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    • v.48 no.1
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    • pp.39-45
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    • 2013
  • Melt grafting of citraconic acid (CCA) onto an ethylene-propylene-diene terpolymer (EPDM) with various peroxide initiators was performed using a Haake Rheocorder. Finding the optimum running condition and concentration is critical for effective grafting and performance of grafted material. Therefore, this study focused on the effects of mixing (reaction) condition and monomer/initiator dosages on the grafting degree, grafting efficiency and crosslinking degree (gel content), melt flow index and mechanical properties of CCA-g-EPDM. As the grafting degree/crosslinking degrees increased, the tensile strength increased significantly, but elongation at break and melt flow index decreased. The initiator 2,5-dimethyl-2,5-di(tert-butyl peroxy)-hexane (T-101) appeared to meet for the best grafting(2.31%). The grafting degree increased markedly with increasing monomer CCA/initiator T-101 contents. The grafting degree also increased with increasing mixing temperature/time, and then leveled off or decreased/increased a little. The optimum monomer/initiator dosages and reaction temperature/time were found to be about 5/0.05 wt% and $180^{\circ}C$/15min, respectively.

Melt-Grafting of Maleimides Having Hindered Phenol Group onto Polypropylene

  • Kim, Taek-Hyeon;Lee, Nam-Gun
    • Bulletin of the Korean Chemical Society
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    • v.24 no.12
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    • pp.1809-1813
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    • 2003
  • Monomeric antioxidant 1 was prepared by the reaction of 3,5-di-tert-butyl-4-hydroxybenzyl alcohol with N-[4-(chlorocarbonyl)phenyl]maleimide in the presence of imidazole. Monomeric antioxidant 2, bearing carbamate group, was synthesized from the reaction of 3,5-di-tert-butyl-4-hydroxybenzyl alcohol and azidomaleimide. Antioxidant 3 was prepared by the reaction of N-(4-hydroxyphenyl)maleimide and 3-(3,5-ditert-butyl-4-hydroxyphenyl) propionic chloride in the presence of triethylamine. These reactive antioxidants were grafted onto polypropylene (PP) by melt-processing with free radical initiators in a mini-max moulder. From the infrared spectra of the grafted PP, it was found that the monomeric antioxidants were grafted onto PP. IR spectroscopic methods were used for the quantitative determination of the extent of grafting of monomeric antioxidant. To optimize the reaction conditions, the influences of the concentration of DCP, monomeric antioxidant, reaction time and temperature on the extent of grafting were studied.

Melt Grafting of EPDM and Itaconic Acid: Effect of Reaction Conditions and Initiator Type/Concentration (Ethylene-propylene-diene terpolymer (EPDM)와 itaconic acid의 melt grafting: 반응조건과 개시제 종류 및 농도의 영향)

  • Kim, Ki-Jae;Bae, Jong-Woo;Kim, Jung-Soo;Lee, Jin-Hyok;Kim, Gu-Ni;Oh, Sang-Taek;Kim, Wonho
    • Elastomers and Composites
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    • v.49 no.3
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    • pp.181-190
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    • 2014
  • Melt grafting of itaconic acid (IA) onto an ethylene-propylene-diene terpolymer (EPDM) with various organic peroxide initiators was performed. Finding the optimum mixing conditions and concentration of ingredients is critical for effective grafting and optimum properties of grafted materials. This study focused on the effects of mixing conditions (temperature and time), initiator type/concentration and monomer concentration on the grafting degree and efficiency, melt flow index, and gel content of EPDM-g-IA. The initiator, 2,5-dimethyl-2,5-di(tert-butyl peroxy)-hexane (T-101), appeared to meet for the best grafting degree (1.91%). The grafting degree increased markedly by increasing the amounts of monomer IA and initiator T-101. The grafting degree also increased by increasing mixing temperature and time. The optimum monomer and initiator concentrations and reaction temperature and time were found to be about 5wt%/0.05wt% and $160^{\circ}C$/15min, respectively. It was found that the physical properties of EPDM-g-IA were higher than those of the pristine EPDM.

Thermal Melt Grafting of Maleimides Having UV-absorber onto Polypropylene (폴리프로필렌에 UV 흡수제를 갖는 말레이미드의 용융그래프팅)

  • Kim, Taek Hyeon;Na, Hye-Sun
    • Polymer(Korea)
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    • v.38 no.1
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    • pp.49-53
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    • 2014
  • A novel monomeric UV-absorber was prepared by the reaction of 2,4-dihydroxybenzophenone with N-4-chlorocarbonylphenylmaleimide in the presence of triethylamine. This reactive maleimide was grafted onto polypropylene (PP) by the thermal melt-processing in a mini-max-moulder. IR spectroscopic method was used for the quantitative determination of the extent of grafting of monomeric maleimide. To find the optimal reaction conditions, the dependence of reaction temperature and time and the concentration of monomeric UV-absorber was investigated on the grafting yields. The photooxidative effect of the grafted PP was evaluated in the weatherometer comparing to the PP mixed with UV-absorbers using the carbonyl index of IR spectrum. The grafted PP showed an excellent anti-photooxidative effect.

Chemical Modification of Isotactic Polypropylene by Melt Blending

  • Kim, Jun-Young;Seo, Eun-Su;Park, Dae-Soon;Park, Kwang-Min;Kang, Seong-Wook;Lee, Chang-Hyung;Kim, Seong-Hum
    • Fibers and Polymers
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    • v.4 no.3
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    • pp.107-113
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    • 2003
  • The branched polypropylene (b-PP) was prepared by melt blending process with initiator, antioxidant, and functional monomers to improve the melt strength through the melt grafting. The melt flow index (MFI) of the b-PP was increased with increasing the initiator content. On the introduction of the alkylamine as the branching agents the MFI of the b-PP was increased, while that of the b-PP with the pentaerythritol triacrylate (PT) was decreased. It may be caused by the chain scission of the i-PP backbone due to the reduced thermal stability of the i-PP on the melt blending. The MFI of the b-PP without the antioxidant was increased due to the chain scission occurred during the melt processing, while on the introduction of the antioxidant, the MFI of the b-PP was decreased. The crystallization temperature of the b-PP was higher than that of PP, which was attributed to the branched chain structure. It was found that the PT was the most effective functional monomers for enhancing the melt properties of the b-PP.

Effect of Solvent on the Grafting Polymerization of Polyethylene Wax with Maleic anhydride (폴리에틸렌 왁스와 무수 말레인산의 그라프팅 중합 반응에서 용매가 미치는 영향)

  • Yu, Si-Won;Choi, Joong-So;Na, Jae-Sik
    • Resources Recycling
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    • v.23 no.1
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    • pp.48-57
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    • 2014
  • In this study, we have investigated the influence of the nature of solvent on the grafting reaction of maleic anhydride onto polyethylene wax obtained as a by-product in a high density polyethylene plant. The results show that the grafting ratio in xylene as a solvent was higher than toluene. This is because xylene has excellent monomer solubility, swelling property and miscibility. It has been also observed that grafting degree shows an initial jump in percentage of grafting with increasing amount of solvent, from 0% v/w to 200% v/w giving maximum grafting in 200% v/w and then slightly decreases on further increase in the amount of solvent and becomes almost constant. It can be also seen that gel content was not formed under the use of solvent. It means that solvent prevented cross-linking reaction due to chain transfer reactions to solvent molecules. Studies of melt viscosity at $140^{\circ}C$ showed that viscosity increased after grafting of maleic anhydride onto polyethylene wax.

A Study on Silane Crosslinking Process of Polypropylene for Enhanced Impact Strength (실란 가교 반응을 이용한 폴리프로필렌의 충격강도 향상에 관한 연구)

  • Kang, Min-Soo;Park, Sung-Ho;Kim, Ki-Sung;Bae, Jong-Rak;Jeon, Oh-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.69-73
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    • 2010
  • The melt grafting of unsaturated silanes onto polypropylene (PP) in a twin-screw extruder and crosslinking in hot water were studied to enhance impact strength of polypropylene. The influence of grafting formulations on the melt flow rates of grafted PP and the gel percentages of crosslinked PP was investigated. 3-methacryloylpropyltrimethoxysilane (VMMS) unsaturated silane monomer was used. Benzoyl peroxide, (BPO) and Dicumyl peroxide (DCP) were used as an initiator. When benzoyl peroxide (BPO) was used as an initiator, higher gel percentage and impact strength than those of DCP has been observed. The maximum impact strength was obtained with 0.7 phr of BPO and 2phr of VMMS. The value is 8.7 kgf-cm/cm and it is on a parity with the value of with 20 phr of EOR mixed to PP.

Reactive compatibilization of liquid crystalline polymer/ethylene-acrylic acid ionomer blends (액정 고분자/에틸렌-아크릴산 이오노머 블렌드의 반응상용화에 관한 연구)

  • Cruz, Heidy;Son, Younggon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3653-3659
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    • 2015
  • This paper describes the reactive compatibilization of blends of a wholly aromatic thermotropic copolyester liquid crystalline polymer (TLCP) with random copolymers of ethylene and acrylic acid (EAA) and their salts. Blends were prepared by melt mixing in an intensive batch mixer, and the formation of a graft copolymer due to acidolysis between the TLCP and the acrylic acid group of the ionomer was evaluated. Chemical reaction was assessed by torque measurement during melt mixing and by thermal analysis and morphological observation. The Na-salt of the EAA ionomers was especially effective at promoting a grafting reaction. The extent of reaction depended not only on the cation, but also composition of the ionomer and reaction time. The product of the grafting reaction between the TLCP and a sodium-neutralized ionomer proved to be an effective compatibilizer for TLCP and EAA ionomers.

Effect of High-molecular-weight Maleic Anhydride-grafted Polylactic Acid Compatibilizer on the Properties of Polylactic acid-based Wood Polymer Composites (말레산 무수물로 그래프트된 고분자량의 폴리락트산 상용화제가 폴리락트산 기반의 합성목재에 미치는 영향)

  • Han, Dong-Heon;Lee, Jong In;Oh, Seung-Ju;Nam, Byeong Uk;Bae, Jin Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.275-282
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    • 2021
  • High-molecular-weight maleic anhydride-grafted polylactic acids (HMMA-g-PLA) compatibilizers were prepared by melt grafting in a twin screw extruder using di(tert-butyl-perxoyisopropyl)benzene (PK-14; as initiator), maleic anhydride (MA), and divinylbenzene (DVB). To determine the properties of the prepared HMMA-g-PLA compatibilizers, Fourier transform infrared (FTIR), Melt index (MI), and back-titration analyses were performed. On increasing DVB concentration, grafting yield of HMMA-g-PLA increased but MI decreased because 𝛽-scission of PLA was restrained by the DVB, and thus, the molecular weight of HMMA-g-PLA increased. PLA-based wood-plastic composites (WPCs) were prepared using HMMA-g-PLA by melt blending through a single screw extruder. The flexural and impact strengths of WPCs compatibilized with HMMA-g-PLA were greater than those of WPCs produced without HMMA-g-PLA. Scanning electron microscope (SEM) studies indicated that increased mechanical properties were caused by excellent interfacial adhesion between PLA and wood fibers due to the addition of HMMA-g-PLA. However, rather high contents of HMMA-g-PLA reduced the mechanical properties of WPCs. We believe that lower molecular-weight of HMMA-g-PLA added as an compatibilizer, compared with PLA polymer, caused the reduction of mechanical properties.

Preparation and Characterization of Grafted Maleic Anhydride onto Polypropylene by Reactive Extrusion (반응 압출을 통한 PP-g-MA 제조 및 특성평가)

  • Kang, Dong-Jin;Lee, Sung-Hyo;Pal, Kaushik;Park, Chan-Young;Zhang, Zhen Xiu;Bang, Dae-Suk;Kim, Jin-Kuk
    • Polymer(Korea)
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    • v.33 no.4
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    • pp.358-363
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    • 2009
  • Maleic anhydride-grafted polypropylene has been widely used to improve the interfacial interaction between the components in PP/polar polymer blends and PP/filler composites and to maximize the physical properties and thermal properties. In this paper. the maleic anhydride (MAH)-grafted polypropylene (co-PP) was fabricated through reactive extrusion process with di-cumyl peroxide (DCP) as an initiator. The grafting degree of MAH depending on the contents of DCP and MAH was investigated by FT-IR spectra and chemical titration. The grafting degree increased with increasing MAH concentration and also showed maximum value at 0.06 wt% of DCP concentration. Melt flow index (MFI) of the grafted copolymer was increased with increasing the contents of MAH. The DSC and TGA analysis data indicate the melting temperature and thermal degradation of PP depending on the grafting degree of MAH.