• Title/Summary/Keyword: melt-blown nonwoven

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Electromagnetic Shielding Effectiveness of Melt-blown Nonwoven Fabric with Width and Interval of Thin Copper Film (구리박막의 넓이와 간격에 따른 melt-blown 부직포의 전자파 차폐 효과)

  • Shin Hyun Sae;Son Jun Sik;Kim Young Sang;Jeong Jin Soo
    • Textile Coloration and Finishing
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    • v.16 no.5
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    • pp.42-47
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    • 2004
  • The main objective of this work is to develop melt-blown nonwoven fabric composite materials have electromagnetic shielding characteristics using thin copper film. Melt-blown nonwoven fabric is the matrix phase and thin copper films are the reinforcement of the composite materials. Thin copper films are incorporated as conductive fillers to provide the electromagnetic shielding property of the melt-blown nonwoven fabric. The width and interval of thin copper films in the nonwoven fabric are varied by changing 1, 3, 5 mm for thin copper film's width and 1, 3, 5 mm for thin copper film's interval. The shielding effectiveness(SE) of various melt-blown nonwoven fabrics is measured in the frequency range of 50 MHz to 1.8 GHz. The variations of SE of melt-blown nonwoven fabric with width and interval of thin copper films are described. Suitability of melt-blown nonwoven fabric for electromagnetic shielding applications is discussed. The results indicate that the melt-blown nonwoven fabric composite material using thin copper film can be used for the purpose of electromagnetic shielding.

Effect of Manufacturing Conditions on the Properties of Oil-absorbable Melt Blown Nonwoven (멜트블로운 부직포 제조공정이 유흡착포의 특성에 미치는 영향)

  • Shin, Hyun-Sae;Jin, Lu;Yoo, Joo-Hwan
    • Textile Coloration and Finishing
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    • v.21 no.6
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    • pp.22-28
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    • 2009
  • Oil-absorbable nonwovens were produced by melt-blown processing of polypropylene chips. The melt-blown processing conditions, such as air pressure, and gear pump speed, DCD. In this study, these three factors were chosen to produce samples. Experimental array and variance analysis of the design of experiment were used to increase the field repeatability and universality. The effect of the factors on oil absorption properties of melt-blown nonwoven fabric such as oil absorbency were evaluated. As a result, the fiber diameter decreased as gearpump speed decreased or air pressure increased. The oil absorbency increased as air pressure increased or gearpump speed decreased and with the DCD increasing the oil absorbency significantly increased.

Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics (Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향)

  • Han, Jong-Hun;Lee, Dong-Jin;Lim, Hyung Mi;Lee, Seung-Ho;Oh, Sung Geoun
    • Applied Chemistry for Engineering
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    • v.17 no.3
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    • pp.267-273
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    • 2006
  • We have prepared PP/Ba-ferrite composite fabrics by a melt-blown spinning method and investigated the relationship between the properties of PP/Ba-ferrite composite fabrics and melt-blown processing factors. A PP composite containing Ba-ferrite as a magnetic particulate filler was prepared in the form of pellet from PP resin and Ba-ferrite powder by melt compounding using a single extruder. Screw turning force (rpm), DCD (die-to-collector distance), and Ba-ferrite content were changed. We measured diameters of fiber, mechanical, thermal, and magnetic properties for the composited PP fabrics. The elongation was increased and a fiber diameter and tensile strength were decreased as the spinning distance increased or screw turning force decreased. The crystallinity was increased with increasing spinning distance according to XRD. It was assumed that the orientation of crystalline domain in the neat PP without ferrite was increased by drawing in mechanical direction, however, the orientation in the PP composite was decreased according to XRD analysis. We measured a magnetic property of PP nonwoven fabric containing Ba-ferrite powder. A coercive force, maximum magnetization, and residual magnetization are reduced with the spinning distance. According to the result of TGA measurement, the heat resistance was increased with the Ba-ferrite powder content and with decreasing the spinning distance.

A Study on Oil Absorption Rate and Oil Absorbency of Melt-blown Nonwoven (멜트블로운 부직포의 흡유도와 흡유거동에 관한 연구)

  • Shin, Hyun-Sae;Yoo, Joo-Hwan;Jin, Lu
    • Textile Coloration and Finishing
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    • v.22 no.3
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    • pp.257-263
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    • 2010
  • Oil-absorbable nonwovens were produced by meltblown processing of polypropylene chips. In this study, experimental array and variance analysis of the design of experiment were used to increase the field repeatability and universality. Oil absorbency was decreased, as oil absorbable nonwovens of packing density and gearpump speed were increased. Oil absorption rate was increased, as packing density was increased. Also the oil absorption rate increased with increasing gear-pump speed.

Functional Finishing of Nonwoven Filter for Dust-proof/Medical Masks by Corona Discharging Treatment (코로나 방전에 의한 방진/의료용 마스크 여과재의 기능화 가공)

  • Hong, Young-Ki
    • Textile Coloration and Finishing
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    • v.25 no.3
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    • pp.232-239
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    • 2013
  • In this study, 25gsm melt-blown polypropylene nonwoven for dust-proof/medical masks was finished by the corona discharging treatment. The influence of corona discharging parameters on the filtration efficiency was investigated. Several parameters such as discharging voltage, discharging speed, distance to discharging wire and configuration of discharging system had an effect on filtration efficiency, while the parameters had no effect on breathing resistance. Optimum corona discharging conditions are as follows: Wires were installed on the upper part of the nonwoven and paper pipe was installed on the lower part of the nonwoven having a distance of 5cm. The sequence of wire voltages was +60 kV, +60 kV, 0, -60 kV, and -60 kV. The discharging voltage and speed were 60 kV and 30m/min respectively. The nonwoven treated by corona discharging at the optimum condition showed a filtration efficiency of 80% or more, which is suitable for dust-proof/medical masks.

A study on nanoparticle filtration characteristics of multilayer meltblown depth filters

  • Lee, Kang-San;Hasolli, Naim;Jeon, Seong-Min;Lee, Jae-Rang;Kim, Kwang-Deuk;Park, Young-Ok;Hwang, Jungho
    • Particle and aerosol research
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    • v.12 no.3
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    • pp.51-56
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    • 2016
  • Due to recent development in nanotechnology and increasing usage and production of nanomaterials, numerous studies related to environment, sanitation and safety handling of nanoparticle are being conducted. Since nanoparticles can be easily absorbed into human bodies through breathing process, based on their toxic substances and their large specific surface, these particles can cause serious health damage. Therefore, to reduce nanoparticle emissions, nanofiltration technology is becoming a serious issue. Filtration is a separation process during which a fluid passes through a barrier by removing the particles from the stream. Barrier filters can be made of various materials and shapes. One of the most common type of barrier filter is the fibrous filter. Fibrous filters are divided in two types: nonwoven and woven fabrics. Polypropylene is a thermoplastic material, used as a base material for melt blown nonwoven fabric. In this study, we examined filtration property of KCl nanoparticles with a mean particle diameter of 75 nm using multilayer meltblown filter samples. These experiments verify that the penetration of nanoparticle in the filter correlate with pressure drop; the meltblown layer MB1 has the greatest effect on dust collection efficiency of the filter. Among all tested samples, dust collection efficiency of 2-layer filter was best. However, when considering the overall pressure drop and dust collection efficiency, the 4-layer filter has the highest quality factor for particles smaller than 70 nm.

Synthesis of High Affinity Anion Exchanger Using Ultrafine Fibrous PPmb Nonwoven Fabric by Co60 Irradiation Method (방사선 조사에 의한 초극세 폴리프로필렌 섬유부직포를 이용한 고효율 음이온교환체의 합성)

  • Choi, Kuk-Jong;Lee, Choul-Ho;Hwang, Taek-Sung
    • Polymer(Korea)
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    • v.32 no.6
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    • pp.509-515
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    • 2008
  • The aminated polypropylene melt blown ion exchange fibers were synthesized with acrylic acid monomer onto polypropylene melt blown fibers by radiation-induced polymerization and subsequent amination. Degree of grafting was increased with increasing the acrylic acid monomer concentration and total dose. The highest degree of grafting was obtained 140% at a monomer concentration of 20 v/v% acrylic acid and total dose of 4 kGy. Optimum condition of Mohr's salt was 5.0 $\times10^{-3}$ M. Degree of amination was increased with increasing degree of grafting. Water content was about 1.5 times higher than that of trunk polymer. The maximum ion-exchange capacity was 7.3 meq/g which was 2$\sim$3 times higher than a commercial ion exchange fiber. The average pore size was decreased and BET surface area was increased in order of PPmb, PPmb- g- AAc and APPmb- g- AAc. The average pore size and BET surface area of synthesised fibers were $366.1\;{\AA},\;3.71m^2/g,\;143.3\;{\AA},\;4.94m^2/g,\;40.97\;{\AA},\;8.98m^2/g$, respectively.