• Title/Summary/Keyword: melt processing

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A New Runner System for Filling Balance in the Multi-Cavities Molds (다수 캐비티에서의 균형 충전을 위한 새로운 러너 시스템)

  • Jang, Min-Kyu;Park, Tae-Won;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.19-22
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    • 2013
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have been observed. So, many studies for improving filling balance in the multi-cavities molds are worked up. In this study, the Melt-Buffer which is a new runner system for filling balance has been suggested, and a series of experiment about degree of filling balance in cavity-to-cavity was conducted in the mold with the Melt-Buffer. From the experiment, the filling balance was increased up to 5~6% by using the Melt-Buffer.

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The Effect of Mixed Rate of Recycled Resin on the Shrinkage in Molded Parts (재활용 플라스틱 재료의 혼합비가 성형품 수축에 미치는 영향)

  • Kim, Young-Soo;Kim, In-Kwan;Kang, Tae-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.62-68
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    • 2003
  • In this study, an experimental work was performed to mold tensile specimens by using the injection molding machine. Melt temperature, mold temperature and the mixed rate of recycled resin were selected as processing parameters for studing the effect of those condition on the shrinkage and weight of molded parts. As a result, the shrinkage was increased with the higher mold and melt temperature and It was more senstive to the change of mold temperature. On the other hand, the weight of molded parts was decreased with the increment of mold and melt temperature.

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A New Runner System for Filling Balance in the Multi-Cavities Molds (다수 캐비티에서의 균형충전을 위한 새로운 러너 시스템)

  • Jang, Min-Kyu;Park, Tae-Won;Jeong, Yeong-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.95-98
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    • 2008
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have been observed. So, many studies for improving filling balance in the multi-cavities molds are worked up. In this study, the Melt-Buffer which is a new runner system for filling balance has been suggested, and a series of experiment about degree of filling balance in cavity-to-cavity was conducted in the mold with the Melt-Buffer. From the experiment, the filling balance was increased up to $5^{\sim}6%$ by using the Melt-Buffer.

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Recent Development of Bulk High-Tc Superconductors

  • Yoo, Sang-Im
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.04a
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    • pp.88-95
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    • 2002
  • Recent development in the field of RE-Ba-Cu-O (REBCO, RE: Y or rare earth elements) bulk high-Tc superconductors (HTS) is reviewed in the present paper. After the fatal weak link problem of sintered REBCO superconductors has been overcome by melt processing, this field has been greatly advanced during last ten years. The critical current density $J_c$ at 77 K has been enhanced by introducing effective flux pinning sites into the $REBa_2Cu_3O_y$ (RE123) superconducting matrix. Large melt-textured REBCO bulk crystals have been fabricated with the TSMG(top-seeded melt growth) technique. Mechanical properties of REBCO bulks have been improved by using the Ag additive or epoxy resin. Real bulk applications such as current lead, fault current limiter, flywheel energy storage system, magnetic field source, magnetic separation system, and etc., surely come true near future.

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Processing and Characterisation of Bulk Melt-Textured YBCO Monoliths and Function Elements

  • Habisreuther, T.;Zeisberger, M.;Litzkendorf, D.;Surzhenko, O.;Kracunovska, S.;Bierlich, J.;Kosa, J.;Vajda, I.;Gawalek, W.
    • Progress in Superconductivity
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    • v.6 no.1
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    • pp.1-6
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    • 2004
  • Melt-textured YBCO in high quantity and good quality is prepared in a batch process. A mean trapped field >1. IT at 77K is achieved in batch processed material. Studying the microstructure is a necessary tool to understand the growth mechanisms and thus to opimise the material. From the growth induced structures in the material the anisotropy in growth speed is 1.37. From batch processed material function elements for different cryomagnetic applications are constructed. Motors with an output power > 200 kW at 77 K and bearings that can lift more than 200 kg were equipped with melt-textured YBCO.

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Effects of Melt-viscosity of Polyethylene Mixtures on the Electrospun-fiber Diameter Using a Oil-circulating Melt-electrospinning Device (열매유형 용융전기방사장치를 이용한 폴리에틸렌 혼합물의 용융점도와 섬유직경의 상관관계 연구)

  • Yang, Hee-Sung;Kim, Hyo-Sun;Na, Jong-Sung;Seo, Young-Soo
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.518-524
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    • 2014
  • Electrospinning has gained interests as a polymer processing technique for nanofiber fabrications. It is well known that both polymer solutions and polymer melts can be electrospun. Among them, melt electrospinning is environmentally friendly technique due to the absence of solvent. However, the diameter of melt-electrospun fibers is typically thicker than solution-electrospun fibers. By using a home-made melt-electrospinning device, micron-sized fibers with smooth and even surfaces were electrospun successfully. We demonstrate that low-density polyethylene fibers can be reduced in diameter with a viscosity-reducing additive such as low molecular weight polyethylene monoalcohol and polyethylene wax. The diameter was further reduced by blending it with oxidized polyethylene wax due to polarity increment. Additionally, parameters affecting the diameter were analyzed such as an applied voltage and a spinning distance.

Preparation and Characterization of Monosized Germanium Particles by Pulsated Orifice Ejection Method

  • Masuda, Satoshi;Takagi, Kenta;Dong, Wei;Kawasaki, Akira
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.433-434
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    • 2006
  • Monosized germanium micro particles are prepared by a newly developed Pulsated Orifice Ejection Method. The obtained particles are categorized into two kinds of the microstructures as refined and coarse ones. The morphological difference is estimated to be determined by the undercooling level during nucleation. Actually, the increase in the temperature of the melt was effective in coarsening the microstructure, because the temperature of the melt intensely relates to the undercooling level. The transition temperature of coarse and refined microstructures is found to be 1300-1350K. Furthermore, a triggered nucleation could improve the crystallinity of the particles in the short separation.

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Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics (Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향)

  • Han, Jong-Hun;Lee, Dong-Jin;Lim, Hyung Mi;Lee, Seung-Ho;Oh, Sung Geoun
    • Applied Chemistry for Engineering
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    • v.17 no.3
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    • pp.267-273
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    • 2006
  • We have prepared PP/Ba-ferrite composite fabrics by a melt-blown spinning method and investigated the relationship between the properties of PP/Ba-ferrite composite fabrics and melt-blown processing factors. A PP composite containing Ba-ferrite as a magnetic particulate filler was prepared in the form of pellet from PP resin and Ba-ferrite powder by melt compounding using a single extruder. Screw turning force (rpm), DCD (die-to-collector distance), and Ba-ferrite content were changed. We measured diameters of fiber, mechanical, thermal, and magnetic properties for the composited PP fabrics. The elongation was increased and a fiber diameter and tensile strength were decreased as the spinning distance increased or screw turning force decreased. The crystallinity was increased with increasing spinning distance according to XRD. It was assumed that the orientation of crystalline domain in the neat PP without ferrite was increased by drawing in mechanical direction, however, the orientation in the PP composite was decreased according to XRD analysis. We measured a magnetic property of PP nonwoven fabric containing Ba-ferrite powder. A coercive force, maximum magnetization, and residual magnetization are reduced with the spinning distance. According to the result of TGA measurement, the heat resistance was increased with the Ba-ferrite powder content and with decreasing the spinning distance.

Effect of the grain boundary on the magnetic properties of the multi-seeded melt growth processed YBCO superconductors (다중종자결정성장법으로 제조한 YBCO 초전도체의 결정입계에 따른 자기적 성질의 영향)

  • Kim, Chan-Joong;Joo, Jin-Ho;Han, Young-Hee;Han, Sang-Chul;Sung, Tae-Hyun;Hong, Gye-Won;Kim, Ho-Jin
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.293-297
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    • 2000
  • Multiseeding with (100)/(100) grain junctions of top-seeded melt growth (TSMG) processed YBCO superconductors was studied. The effect of the number of seeds and the distance between two seeds on the levitation forces and the trapped magnetic fields of the TSMG-processed YBCO samples was investigated. Multiple seeding shortened the processing time for the fabrication of TSMC-processed YBCO superconductors. The large magnetic field was trapped at the grain junction when two seeds was placed without spacing, while the amount of the magnetic field decreased when the seed distance increased. This is attributed to the increased amount of the residual melt phases around the grain junctions.

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