• Title/Summary/Keyword: medium-density fiberboard

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Ignition and Heat Release Rate of Wood-based Materials in Cone Calorimeter Tests

  • Park, Joo-Saeng;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.2
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    • pp.1-8
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    • 2008
  • This study was performed to evaluate the burning characteristics of wood-based materials and the effect of surface treatment of fire retardant using cone calorimeter. Four types of wood-based materials, such as Plywood, Oriented Strand Board (OSB), Particle Board (PB) and Medium Density Fiberboard (MDF), were tested at a constant heat flux of $50kW/m^2$ to investigate the time to ignition, mass loss rate, heat release rate, effective heat of combustion, etc. In addition, each type of wood-based material was tested at the same heat flux after fire retardant treatment on the surface to evaluate the effect of this treatment on the burning characteristics. The surface treatment of fire retardant, by the amount of $110g/m^2$, delayed the time to ignition almost twice. However, it was indicated that heat release rate, mass loss rate, and effective heat of combustion were not significantly affected by fire retardants treatment for all types of wood-based materials.

Forcing a Closer Fit in the Lower Tails of a Distribution for Better Estimating Extremely Small Percentiles of Strengths

  • Guess, Frank-M.;Leon, Ramon-V.;Chen, Weiwei;Young, Timothy-M.
    • International Journal of Reliability and Applications
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    • v.5 no.4
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    • pp.129-145
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    • 2004
  • We use a novel, forced censoring technique that closer fits the lower tails of strenth distributions to better estimate extremly smaller percentiles for measuring progress in continuous improvement initiatives. These percentiles are of greater interest for companies, government oversight organizations, and consumers concerned with safely and preventing accidents for many products in general, but specifically for medium density fiberboard (MDF). The international industrial standard for MDF for measuring highest quality is internal bond (IB, also called tensile strengh) and its smaller percentiles are crucial, especially the first percentile and lower ones. We induce censoring at a value just above the median to weight lower observations more. Using this approach, we have better fits in the lower tails of the distribution, where these samller percentiles are impacted most. Finally, bootstrap estimates of the small percentiles are used to demonstrate improved intervals by our forced censoring approach and the fitted model. There was evidence from the study to suggest that MDF has potentially different failure modes for early failures. Overall, our approach is parsimonious and is suitable for real time manufacturing settings. The approach works for either strengths distributions or lifetime distributions.

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The Comparison of VOC Characteristics Emitted from Wood-based Panels Using GC/FID and GC/MS (GC/FID와 GC/MS 분석법에 의한 목질제품에서의 VOC 방출특성 비교)

  • Hwang, Yoon-Seo;Park, Hyun-Ju;Son, Youn-Suk;Kim, Jo-Chun
    • Journal of Korean Society for Atmospheric Environment
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    • v.27 no.4
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    • pp.436-442
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    • 2011
  • In this study, the Total Volatile Organic Compounds (TVOC) emitted from wood-based panels were compared by two analytical methods using the GC/FID and the GC/MS. Japanese Larch, Yellow Poplar, Particle Board (PB) and Medium Density Fiberboard (MDF) were selected as target materials. Major compounds emitted from the panels were Toluene, ${\alpha}$-pinene, ${\beta}$-pinene and limonene. In case of TVOC using GC/FID method, MDF E2 (1,497 ${\mu}g/m^3$) revealed the highest concentration among all wood-based panels, while Japanese Larch (1,772 ${\mu}g/m^3$) showed the highest value with respect to GC/MS method. Furthermore, it was found that the amount of VOC emitted from panels was different depending upon analytical methods. This significant difference was attributed to analytical sensitivities of GC/FID and GC/MS for various VOC. Besides, it was found that the composition ratios of main VOC compounds were not significantly different.

A Study on the Imfluence of the Pipe Line of Boiler for Flame Distribution of Combustion Furnace (연소로의 화염분포가 보일러 관로에 미치는 영향에 관한 연구)

  • Cho, Dong-Hyun
    • Journal of Fisheries and Marine Sciences Education
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    • v.26 no.6
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    • pp.1435-1441
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    • 2014
  • The fire took place in the synthetic heat transfer fluid boiler used in production process of medium density fiberboard. This study investigated pressure distribution of the first, second and third passes and the temperature in the fire burner. The boiler's internal fluid is unsteady due to the out of order inverter. As the operation continues, the flame's flow and speed are unsteady. The synthetic heat transfer fluid leak spouted about 120kg/min in the form of vapor in the early period of the fire. The flame extended to the second and third passes. The highest temperature of the second and third pass is $1059^{\circ}C$ and $1007^{\circ}C$, respectively. The synthetic heat transfer fluid spouted through the cracked part of the fire box in the first pass and accumulated on the turn table. Therefore, it is expected that the temperature of the interior of the fire box is above $1200^{\circ}C$. The temperature of the burner rises to a maximum level several times in a short period. On account of that, several explosions occur in the fire burner. Pressure distribution at steady state in combustion furnace is 2~5mAq and pressure distribution at inverter under fault condition in combustion furnace is 10~-53mAq. The decrement of coil thickness measurement for synthetic heat transfer fluid boiler is 0~5mm.

Reaction Mechanism and Curing Characteristics of Chicken Feather-Based Adhesives and Adhesive Properties of Medium-Density Fiberboard Bonded with the Adhesive Resins (닭털로 제조한 접착제의 반응기작 및 경화 특성과 이를 이용하여 제조한 중밀도섬유판의 접착 특성)

  • Yang, In;Park, Dae-Hak;Choi, Won-Sil;Oh, Sei Chang;Ahn, Dong-uk;Han, Gyu-Seong
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.385-394
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    • 2017
  • In this study, reaction mechanism and curing characteristics of adhesives formulated with NaOH- and $H_2SO_4$-hydrolyzed chicken feather (CF) and formaldehyde-based crosslinkers were investigated by FT-IR and DSC. In addition, adhesive properties and formaldehyde emission of medium-density fiberboards (MDF) applied with the adhesives were measured. CF-based adhesives having a solid content of 40% and over were very viscous at $25^{\circ}C$, but the viscosity reduced to $300{\sim}660m{\cdot}Pa{\cdot}s$ at $50^{\circ}C$. Consequently, the adhesives could be used as a sprayable resin. Through the FT-IR spectra of liquid and cured CF-based adhesives, addition reaction of methylol group and condensation reaction between the functional groups with the use of formaldehyde-based crosslinkers were identified. From the analysis of DSC, it was elucidated for CF-based adhesives to require a higher pressing temperature or longer pressing time comparing to commercial urea-formaldehyde (C-UF) resin. MDF bonded with CF-based adhesives, which was formulated with 5% NaOH-hydrolyzed CF (CF-AK-5%) and PF of formaldehyde to phenol mole ratio of 2.5 (PF-2.5), and pressed for 8 min had higher MOR and IB than those with other CF-based adhesives. MOR and IB of MDF bonded with the CF-based adhesives regardless of formulation type and pressing time were higher than those with C-UF resin. When the values compared with the minimum requirements of KS standard, IB exceeded the KS standard in all formulations and pressing time, but MOR of only MDF bonded with CF-AK-5% and PF-2.5 and pressed for 8 min satisfied the KS standard. What was worse, 24-TS of MDF bonded with all CF-based adhesives did not satisfied the KS standard. However, MOR and 24-TS can be improved by increasing the target density of MDF or the amount of wax emulsion, which is added to improve the water resistance of MDF. Importantly, the use of CF-based adhesives decreased greatly the formaldehyde emission. Based on the results, we reached the conclusion that CF-based adhesives formulated under proper conditions had a potential as a sprayable resin for the production of wood panels.

Development of Rapid Detection Method for Volatilized Formaldehyde from Wood (목재 폼알데하이드 신속검출 공정개발)

  • Kim, Jung-Im;Choi, Geun-Hyoung;Kwon, Oh-Kyung;Hong, Su-Myeong;Park, Yun-Gi;Ok, Yong-Sik;Kim, Jin-Hyo
    • Journal of Applied Biological Chemistry
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    • v.55 no.1
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    • pp.55-59
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    • 2012
  • We designed a new rapid detection method for volatilized formaldehyde from wood. The process was installed with volatilizing and collecting parts in an incubator. For rapid sampling of formaldehyde from wood, we pulverized the wood to sawdust, and used 0.15-2.0 mm particles for the tests. The highest sampling rate (94.8%) was obtained at 40 mL/min flow rate and $100^{\circ}C$. Under the optimized condition, we could collect the volatilized formaldehyde with good recovery rate. The developed method was applied to the monitoring of the formaldehyde from wood, and the measured concentrations were 0.7-4.6 ${\mu}g/g$ from natural wood, 5.9-12.3 ${\mu}g/g$ from preserved wood, and 5.9-211.5 ${\mu}g/g$ from chemical adhesive processed wood. From the results, we identified natural wood sawdust and chemically processed wood (medium density fiberboard, high density fiberboard, particle board) by the formaldehyde contents except preserved wood.

Linear Expansion and Durability of a Composite Boards (MDF Laminated Using Three Selected Wood Veneers) against Drywood Termites

  • CAHYONO, Tekat Dwi;YANTI, Hikma;ANISAH, Laela Nur;MASSIJAYA, Muh Yusram;ISWANTO, Apri Heri
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.6
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    • pp.907-916
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    • 2020
  • This research was conducted to investigate the linear expansion and resistance properties of a composite board (com-ply). This board was made of medium-density fiberboard (MDF) laminated using avocado (Persea americana), mahogany (Swietenia mahogani), and pine (Pinus merkusii) veneers. These three types of veneers were laminated on both surfaces of the MDF using adhesives, namely, epoxy and isocyanate. Glue (250 g·m-2) was spread on the surface, followed by cold press for 3 h with an applied pressure of 15 kg·cm-2. The research result revealed that com-ply exhibited an increased dimensional stability compared with MDF, indicated by reduction in water absorption, thickness swelling, and linear expansion. The com-ply made of the pine veneer and isocyanate adhesive exhibited high density, water absorption, thickness swelling, and screw withdrawal load. The com-ply that exhibited the strongest resistance to drywood termite attacks was the one made of the mahogany veneer and isocyanate adhesive. Moreover, the com-ply that exhibited the biggest weight loss (3.6 %) was made of the pine veneer and epoxy adhesive. The results of this research may facilitate in manufacturing com-ply using the selected veneer and adhesive without the application of hot press.

Effect of Carbonization Temperature on the Thermal Conductivity and Electric Properties of Carbonized Boards (탄화온도가 탄화보드의 열전도율 및 전기적 성질에 미치는 영향)

  • Oh, Seung-Won;Park, Sang-Bum;Kim, Jong-In;Hwang, Jung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.1
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    • pp.58-63
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    • 2013
  • This study is a basic research for practical applications of carbonized boards, which measured thermal conductivity and electrical properties of carbonized boards manufactured at different carbonization temperature ($400{\sim}1,100^{\circ}C$) using a medium density fiberboard, particleboard, plywood and wood (Fraxinus rhynchophylla). The highest value of thermal conductivity was 0.1326 m/k at carbonization temperature of $900^{\circ}C$ in the carbonized particleboard. Overall, the higher density of carbonized board, thermal conductivity was faster. As the electrical resistivity decreased with increased carbonization temperature, it was almost close to conductor after carbonization temperature of $1,000^{\circ}C$. When electricity has worked on the carbonized board by high voltage, the current and the electric power increased and surface temperature of carbonized board was high.

Analysis of Fire Characteristics based on the Thickness and Incident Heat Flux of Wood (합판류 목재의 두께별 입사열유속에 따른 연소특성 비교 연구)

  • Hwang, Sun-Woo;Park, Won-Hee;Kim, Chang-Yong
    • Fire Science and Engineering
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    • v.34 no.4
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    • pp.13-21
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    • 2020
  • This study tested the wood used in building interiors; each type had various incident heat fluxes based on their thickness. The combustion characteristics measured were effective heat of combustion, heat release rate peak and arrival time, maximum average rate of heat emission, and piloted ignition temperature. The wood specimens used in the experiment were 4.8 to 18 mm thick. 25, 35, 50, and 60 kW/㎡ were applied to the incident heat flux that the wood specimens were exposed to. The wood specimens tested were two types of medium-density fiberboard (each with a different density), treated red pine, particle board, and plywood. A comprehensive comparison of different fire characteristics was conducted to analyze the fire patterns corresponding to each type of wood in this way, the risk of fire was studied. The risk of fire was particularly high for particle board. The results of quantifying the fire characteristics of the types of wood studied could function as important input data with which to calculate the fire load of composite combustibles.

Properties of Woodceramics Made from MDF (MDF로 제조된 우드세라믹의 성질)

  • Oh, Seung-Won;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.2
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    • pp.115-120
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    • 2002
  • Woodceramics are new porous carbon materials obtained by burning wood or woody materials impregnated with thermosetting resin in a vacuum furnace. In this paper, the change of dimensions and bending strength of woodceramics which were made from medium density fiberboard have been investigated to examination the possibility of utilization as a woodceramics materials. 1) An increasing rate of dimension in impregnated board increased with increasing resin impregnation rate. And increasing rate of thickness was higher than that of length. 2) When the resin impregnation rate increased, the bending strength of impregnated board had a tendency to increase. 3) The rates of weight loss, length and thickness reduction of woodceramics showed a slight increase with increased burning temperature. 4) The density of woodceramics showed a increase from at 500℃ till at 800℃ with increasing burning temperature but decrease at 1,000℃ 5) When the burning temperature increased, the bending strength of woodceramics had a tendency to increase.