• 제목/요약/키워드: mechatronics industry

검색결과 213건 처리시간 0.024초

병렬 처리를 이용한 부분 시스템 기반 유연다물체 동역학의 효율적인 해석 연구 (Study on Parallel Processing for Efficient Flexible Multibody Analysis based on Subsystem Synthesis Method)

  • 한종부;송하준;김성수
    • 대한기계학회논문집A
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    • 제41권6호
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    • pp.507-515
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    • 2017
  • 많은 절점 자유도로 표현이 되는 유연다물체 시스템의 효율적인 해석을 위해서는 병렬처리 기법이 적용될 수 있다. 이 분야에서의 병렬처리기법은 주로 선형대수방정식의 효율적인 해법에 초점이 맞추어 연구가 진행되었다. 본 논문에서는 기존의 방법과는 달리 병렬처리에 적합한 유연다물체 동역학 공식을 부분 시스템 합성방법을 이용하여 개발하고, OpenMP를 사용한 효율적인 병렬처리 방식을 제안하였다. 서로 다른 두 가지 병렬처리 방식을 3개의 동일한 유연체 회전 날개 시스템 시뮬레이션 통하여 비교하였다. 또한 실제의 CPU시간을 비교하여 제안한 병렬처리 방법의 효율성을 고찰하였다.

원격 제어 시스템을 이용한 마른 김 중량 조절 장치 개발 (Development of Seaweed Weight Control Device Using Remote Control System)

  • 이배규;윤신요;최정호
    • 한국정보통신학회논문지
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    • 제24권4호
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    • pp.560-565
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    • 2020
  • 우리나라에서 마른 김은 자동화 공정에 맞지 않은 방식을 그대로 사용 중에 있다. 따라서 본 논문에서는 기존 마른 김 중량 조절 장치를 개량하였으며, 원격 제어 시스템과 기존의 마른 김 중량 조절장치를 전자기기화 하였다. 이는 사용자의 감과 경험에 의존하는 기존의 밸브를 이용한 마른 김 중량 조절 방식과 달리 정확하고 세밀한 장치로 구현하였다. 또한 원격 제어 시스템이기에 장치 위를 올라가지 않더라도 안전하게 마른 김을 생산할 수 있다. 이렇게 구현된 마른 김 중량 조절장치는 가파르게 성장하는 마른 김의 생산 및 수출 산업의 자동화 공정과 산업 성장에 큰 기여를 할 것으로 기대된다.

반도체 자동화를 위한 빈피킹 로봇의 비전 기반 캘리브레이션 방법에 관한 연구 (A Study on Vision-based Calibration Method for Bin Picking Robots for Semiconductor Automation)

  • 구교문;김기현;김효영;심재홍
    • 반도체디스플레이기술학회지
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    • 제22권1호
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    • pp.72-77
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    • 2023
  • In many manufacturing settings, including the semiconductor industry, products are completed by producing and assembling various components. Sorting out from randomly mixed parts and classification operations takes a lot of time and labor. Recently, many efforts have been made to select and assemble correct parts from mixed parts using robots. Automating the sorting and classification of randomly mixed components is difficult since various objects and the positions and attitudes of robots and cameras in 3D space need to be known. Previously, only objects in specific positions were grasped by robots or people sorting items directly. To enable robots to pick up random objects in 3D space, bin picking technology is required. To realize bin picking technology, it is essential to understand the coordinate system information between the robot, the grasping target object, and the camera. Calibration work to understand the coordinate system information between them is necessary to grasp the object recognized by the camera. It is difficult to restore the depth value of 2D images when 3D restoration is performed, which is necessary for bin picking technology. In this paper, we propose to use depth information of RGB-D camera for Z value in rotation and movement conversion used in calibration. Proceed with camera calibration for accurate coordinate system conversion of objects in 2D images, and proceed with calibration of robot and camera. We proved the effectiveness of the proposed method through accuracy evaluations for camera calibration and calibration between robots and cameras.

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스마트팩토리 구축을 위한 다중 무선통신 컨트롤러 개발 (Development of Multiple Wireless Communication Controller for Smart Factory Construction)

  • 오재준;최성주;김진사
    • 한국전기전자재료학회논문지
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    • 제30권9호
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    • pp.602-608
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    • 2017
  • Due to recent industry 4.0, manufacturing has changed a lot. In particular, it is necessary to control the controller and controller of the control system, to communicate various production information and measurement information, and to produce a database in accordance with the flexible production for a small quantity of various items, and to manage the trend of major parts of production facilities. In this paper, we developed a multiple wireless communication controller for small scale control system for smart factory by applying XBee and microcomputer. This controller is cheap and easy to build multi-radio communication environment of 1: N and can control and monitor control system. In addition, we tested multiple wireless communication controllers by using signal processing device and C++, and constructed network, control, and database for mechanism module, and confirmed effectiveness for industrial application.

비동기 설비 신호 상황에서의 강건한 공정 이상 감지 시스템 연구 (Robust Process Fault Detection System Under Asynchronous Time Series Data Situation)

  • 고종명;최자영;김창욱;선상준;이승준
    • 산업공학
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    • 제20권3호
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    • pp.288-297
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    • 2007
  • Success of semiconductor/LCD industry depends on its yield and quality of product. For the purpose, FDC (Fault Detection and Classification) system is used to diagnose fault state in main manufacturing processes by monitoring time series data collected by equipment sensors which represent various conditions of the equipment. The data set is segmented at the start and end of each product lot processing by a trigger event module. However, in practice, segmented sensor data usually have the features of data asynchronization such as different start points, end points, and data lengths. Due to the asynchronization problem, false alarm (type I error) and missed alarm (type II error) occur frequently. In this paper, we propose a robust process fault detection system by integrating a process event detection method and a similarity measuring method based on dynamic time warping algorithm. An experiment shows that the proposed system is able to recognize abnormal condition correctly under the asynchronous data situation.

A New Direct Torque Control Method of Induction Motor for Torque Ripple Reduction

  • Kim, Deok-Ki;Kim, Jong-Su;Kim, Sung-Hwan;Kim, Hyun-Soo;Kim, Won-Ouk;Yoon, Kyoung-Kuk;Oh, Sae-Gin
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권7호
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    • pp.1061-1067
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    • 2008
  • Direct Torque Control[DTC] and Vector Control are the two schemes developed for high performance induction motor drives. DTC based induction motors are being increasingly used in various industrial applications. DTC offers fast torque response and better speed control with lesser hardware and processing costs as compared to vector controlled drives. However, conventional DTC suffers from high torque ripple, current harmonics and low performance during torque transients. In this paper a new Direct Torque Control[DTC] method of induction motor is presented. In comparison with the conventional DTC method, the PWM technique is applied to proposed control method. In this method, decoupling mechanism is not required and the torque, the flux magnitude are under control using PI controllers and generating the voltage command for inverter control. Therefore torque and speed ripple could be reduced in comparison with the conventional switching table DTC.

초정밀 선형 모터의 열$\cdot$진동 분석 (Analysis of Heat and Vibration of Super-Precision Linear Motors)

  • 이우영;임경화;설진수;김현철
    • 반도체디스플레이기술학회지
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    • 제4권1호
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    • pp.1-8
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    • 2005
  • Linear motor can be directly applied to the system needed linear motions without rotary motions. To control high-speed and high-resolution, the development of the linear motors is recently required in the high-integrated and speed process industry This paper presents thermal and vibration analyses as well as measurement standards of the newly developed linear motors through analyzing the thermal behaviors and vibration characteristics of the advanced products. The thermal measurements are conducted for comparing the developed linear motor with the advanced linear motor and the Finite Volume Method(FVM) is used to identify the measurement results. And then the vibration measurement are carried out in the developed and advanced linear motors with respect to the speed. To identify the measurement results, the Finite Element Method is utilized in the developed and advanced linear motors, respectively. The FVM, FEM, and experiments make it possible to understand these characteristics. The improvement is suggested through their results conducted experiment and analyses.

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마그네슘합금과 철강 이종소재의 레이저 브레이징 특성에 미치는 도금층의 영향 (Effects of the Types of Coating on the Laser Brazing Characteristics of Dissimilar Joints between Mg Alloy and Steel Sheet)

  • 이목영;김숙환
    • Journal of Welding and Joining
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    • 제31권4호
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    • pp.7-12
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    • 2013
  • The dissimilar welding between magnesium alloy and steel sheet was required in automobile industry to increase the strength of the dissimilar joints. Laser brazing is one of the good joining processes for Mgsteel dissimilar joint. In this study, the effect of coating materials was evaluated on the laser brazing for the dissimilar joint between AZ31 and coated steels such as Zn, Sn and Ni. Diode direct laser was used to braze the lap-edge joint with Mg600 filler wire and Superior #21 flux. The wettability was best on Zn coated steel. The interlayer was formed at the interface between brazement and steel for all coating materials. The strengths of brazed specimen were 146.5N/mm, 204.6N/mm and 101.6N/mm for Zn, Sn and Ni coated steel respectively.

건축단열재 생산시스템 브레이커 마찰특성 (Friction Characteristics for Construction thermal insulation manufacturing system Breaker)

  • 손재환;강해동;노규익;장근석;최원식
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.61-65
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    • 2014
  • Construction heat insulating material for construction is used in large amounts in industry. In the manufacturing process of this insulation material, a thermal insulation material is completed while a polymer in a liquid state passes through Hall breaker. At this time, the quality and form of a product are determined by a hole in the breaker according to the oil pressure of the fluid and the change of the flow velocity. The friction wear action with regard to partner movement between the two levels of quality of materials affects the performance and the lifetimes of machine parts. In this study of a friction test, SM45C, which is a material used to create brake holes, was used. PVC was used to create the specimen. Moreover, an experiment divided a lubricous state and an unlubricated condition. The resulting value over the load of a pin, the revolving speed of a disk, and the standby state of an experimental result disk could be acquired.

고분자압출 다이스의 유동해석 (An Analysis of the Polymer Melt Flow in Extruder Dies)

  • 최만성;김광선
    • 반도체디스플레이기술학회지
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    • 제12권2호
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    • pp.19-25
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    • 2013
  • Extrusion is one of the most important operations in the polymer-processing industry. Balancing the distribution of flow through a die to achieve a uniform velocity distribution is the primary objective and one of the most difficult tasks of extrusion die design. If the manifold in a coat-hanger die is not properly designed, the exit velocity distribution may be not uniform; this can affect the thickness across the width of the die. Yet, no procedure is known to optimize the coat hanger die with respect to an even velocity profile at the exit. While optimizing the exit velocity distribution, the constraint optimization used in this work with allowable pressure drop in the die; according to this constraint we can control the pressure in the die. The computational approach incorporates three-dimensional finite element simulations software STAR-CCM+. These simulations are used with numerical optimization to design polymer coat hanger dies with pressure drop, uniform velocity and temperature variation across the die exit.