• 한국표면공학회지
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• 제55권3호
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• pp.164-172
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• 2022

Hot-dip galvanized steel(GI) is widely used throughout the industry as a corrosion resistance material. Corrosion of steel is a common phenomenon that results in the gradual degradation under various environmental conditions. Corrosion monitoring is to track the degradation progress for a long time. Corrosion on steel plate appears as discoloration and any irregularities on the surface. This study developed a quantitative evaluation method of the rust formed on GI steel plate using a superpixel-based DBSCAN clustering method and k-means clustering from the corroded area in a given image. The superpixel-based DBSCAN clustering method decrease computational costs, reaching automatic segmentation. The image color of the rusty surface was analyzed quantitatively based on HSV(Hue, Saturation, Value) color space. In addition, two segmentation methods are compared for the particular spatial region using their histograms.

• Steel and Composite Structures
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• 제45권5호
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• pp.641-652
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• 2022

Fluid-conveying tubes are widely used to transport oil and natural gas in industries. As an advanced composite material, functionally graded carbon nanotube-reinforced composites (FG-CNTRC) have great potential to empower the industry. However, nonlinear free vibration of the FG-CNTRC fluid-conveying pipe has not been attempted in thermal environment. In this paper, the nonlinear free vibration characteristic of functionally graded nanocomposite fluid-conveying pipe reinforced by single-walled carbon nanotubes (SWNTs) in thermal environment is investigated. The SWCNTs gradient distributed in the thickness direction of the pipe forms different reinforcement patterns. The material properties of the FG-CNTRC are estimated by rule of mixture. A higher-order shear deformation theory and Hamilton's variational principle are employed to derive the motion equations incorporating the thermal and fluid effects. A two-step perturbation method is implemented to obtain the closed-form asymptotic solutions for these nonlinear partial differential equations. The nonlinear frequencies under several reinforcement patterns are presented and discussed. We conduct a series of studies aimed at revealing the effects of the flow velocity, the environment temperature, the inner-outer diameter ratio, and the carbon nanotube volume fraction on the nature frequency.

• 대한조선학회논문집
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• 제60권1호
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• pp.48-56
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• 2023

This paper implements many-to-many communication between users and develops a multi-functional smart helmet for worker protection and environmental safety in the shipbuilding and shipping industry. First, the communication situation is recorded in the field to perform signal processing for noise that interferes with communication. Then, it deals with the contents of developing smart helmets, data acquisition, algorithms, and simulations. The simulation results analyzed by applying the adaptive algorithm are shown, and their usefulness is confirmed. In conclusion, looking at the optimization process for the convergence factor of the Least Mean Square and Filtered-x Least Mean Square Adaptation Algorithm was possible. It is thought that it has laid the foundation for implementing many-to-many communication, the function of smart helmets that reduces or removes various noises at the shipyard in the future.

• Composites Research
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• 제33권3호
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• pp.115-124
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• 2020

적층복합재료, 특히 탄소섬유 복합재료는 금속에 비해 가벼우며 상대적으로 비강도 및 비강성이 뛰어나기 때문에 항공 우주 산업 및 자동차 산업 등과같이 광범위한 분야에서 사용되고 있다. 그러나, 적층 복합재료는 섬유의 배열이 모두 면내방향으로 배열되어있기 때문에 박리가 발생한다는 큰 단점이 있으며, 이는 적층복합재료의 응용분야를 제한한다. 본 연구에서는 먼저 π-빔과 평판이 결합된 형태의 적층복합재료 T-빔을 개발하고, 구조해석 및 기계적 물성평가를 통하여 설계변수를 최적화하였다. 이후 적층복합재료 T-빔의 설계변수를 3D 직조 프리폼에 동일하게 적용하여 T-빔을 개발하였으며, 적층구조에 비하여 향상된 기계적 강도를 달성할 수 있었다. 이러한 연구결과는 강도향상을 필요로 하는 기존의 적층복합재료 구조물에 적용 가능할 것으로 기대된다.

• Journal of Power Electronics
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• 제7권3호
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• pp.181-190
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• 2007

This paper presents a novel circuit topology of a DC bus line series switch and parallel snubbing capacitor-assisted soft-switching PWM full-bridge inverter type DC-DC power converter with a high frequency planar transformer link, which is newly developed for high performance arc welding machines in industry. The proposed DC-DC power converter circuit is based upon a voltage source-fed H type full-bridge soft-switching PWM inverter with a high frequency transformer. This DC-DC power converter has a single power semiconductor switching device in series with an input DC low side rail and loss less snubbing capacitor in parallel with the inverter bridge legs. All the active power switches in the full-bridge arms and DC bus line can achieve ZCS turn-on and ZVS turn-off transition commutation. Consequently, the total switching power losses occurred at turn-off switching transition of these power semiconductor devices; IGBTs can be reduced even in higher switching frequency bands ranging from 20 kHz to 100 kHz. The switching frequency of this DC-DC power converter using IGBT power modules can be realized at 60 kHz. It is proved experimentally by power loss analysis that the more the switching frequency increases, the more the proposed DC-DC power converter can achieve a higher control response performance and size miniaturization. The practical and inherent effectiveness of the new DC-DC converter topology proposed here is actually confirmed for low voltage and large current DC-DC power supplies (32V, 300A) for TIG arc welding applications in industry.

• 한국산업융합학회 논문집
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• 제25권1호
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• pp.79-86
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• 2022

In general, since the types and types of ships, so complex and various variables are included to measure the amount of construction work. In addition, it is mot easy to predict the schedule or the number of working hours before ship construction, and it is also mostly inaccurate. As a result, the master plan is manually drawn up by the expert's experience, but there are limitations due to various factors. Medium and large shipyards are operating APS(Advanced Planning and Scheduling) system that reflects industrial characteristics to improve productivity in the planning stage, and utilize information from systems such as ERP(Enterprise Resource Planning) system and MES (Manufacturing Execution System). On the other hand, small shipyards rely mostly on manual work such as Excel work based on the experience of the workers. Therefore, this study intends to develop a master plan management system that can efficiently manage the production process from the business planning stage in consideration of the characteristics of small shipyards.

• Composites Research
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• 제35권2호
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• pp.106-114
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• 2022

탄소섬유 강화 플라스틱(CFRP)은 우수한 비강도 및 비강성으로 인하여 항공산업에서 널리 사용되고 있다. CFRP는 대부분 탄소섬유나 프리프레그를 적층한 구조로 사용되고 있으며, 이러한 구조는 박리가 발생할 수 있다는 치명적인 단점이 있다. 이는 보통 두께방향 섬유의 부재에서 기인한다. 본 연구에서는 탄소섬유가 세 방향으로 직조된 3차원 탄소섬유 프리폼 및 이를 적용한 항공기 날개 단위구조체를 제조하였다. 단위구조체는 항공기 날개의 핵심 요소인 스킨, 스트링거, 리브로 구성되며 수지 이송 성형공정을 이용하여 제조하였다. 압축시험을 통하여 기존의 적층형 구조물과 비교한 결과, 3차원 프리폼은 구조물의 박리예방 뿐만 아니라 강도향상에도 효과적임을 보여 주었으며, 이는 3D 프리폼 구조물이 박리 예방을 필요로 하는 다양한 분야, 특히 항공 분야에서 널리 사용될 수 있음을 의미한다.

• 한국산업융합학회 논문집
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• 제26권2_2호
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• pp.327-332
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• 2023

As interest in eco-friendly and fuel-efficient electric vehicles has increased globally, there has also been a growing interest in the efficiency, vibration, and noise of motors for electric vehicles Electric vehicles generally have significantly lower driving ranges per charge compared to the maximum driving range per fueling of internal combustion engine vehicles. Additionally, there are issues with various vibrations and noise generated by the motor that can cause discomfort for passengers. Therefore, research is necessary to reduce losses, vibration, and noise of the motor to improve the driving range of electric vehicles. IPMSM with a purchased design can obtain additional reluctance torque by utilizing the difference in inductance between the d and q axes. However, due to this reluctance torque, torque ripple occurs larger than other motors. The increase in torque ripple also increases noise and vibration. Since the reluctance torque, which is the main cause of torque ripple, is determined by the shape of the motor components, torque ripple can be reduced through shape optimization. In this paper, a rotor shape for reducing torque ripple and core loss that causes vibration, noise, and efficiency to decrease of IPMSM for electric vehicles was proposed. Optimization design was carried out by changing the shape of the q-axis path of the rotor to reduce the difference in inductance of the d and q-axis of the rotor. Finally, in order to verify the validity of the design variables derived through the optimal design, the original model and the improved model were compared through the FEM. Compared to the original model, the improved model's torque verifying ripple was reduced by about 62% and core loss was reduced by about 29%, the superiority of the improved model.

• Composites Research
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• 제36권3호
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• pp.217-223
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• 2023

본 연구에서는 폴리아크릴로니트릴계 탄소나노섬유 스펀지의 제조 및 오일 흡착 거동을 조사하였다. 제조된 탄소나노섬유 스펀지는 물과 기름의 혼합용액에서 우수한 선택적 오일 흡착 능력을 보였으며, 탄소나노섬유 스펀지의 재사용시 흡착 능력도 확인하였다. 또한, 흡착제 내부구조에 정렬된 채널을 형성함으로써, 모세관 현상에 의하여 빠른 오일 흡착 거동을 보이는 탄소나노섬유 스펀지를 제조할 수 있었다. 이후 사용 폐기된 탄소나노섬유 스펀지는 질소 분위기에서 800℃로 열처리하여, 4-아미노페놀의 전기화학적 검출을 위한 센서로의 가능성을 검토하였다.

• Composites Research
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• 제28권4호
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• pp.155-161
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• 2015

본 연구는 복합재료 구조물에 전기-기계 변환 기능을 융합한 센서-구조 일체형 복합재료 구조물 제작 방법에 관한 것으로 복합재료 구조물 자체가 센서 역할을 수행할 수 있도록 하여 구조 스스로 충격이나 진동 신호를 감지하고 손상 위치 또는 손상 정도를 실시간으로 모니터링 할 수 있는 다기능 복합 구조물에 관한 연구이다. 복합재 구조물에 전기-기계 변환 기능을 부여하기 위해 복합재 제작에 사용되는 에폭시 수지 대신 전기-기계 변환기능을 갖는 $Pb(Ni_{1/3}Nb_{2/3})O_3-Pb(Zr,\;Ti)O_2$ (PNN-PZT) 분말과 에폭시 수지를 1:30 wt% 혼합하여 제작된 스마트 수지를 사용하였다. Hand Lay-up 공법과, VARTM(Vacuum Assisted Resin Transfer Molding) 성형 방법을 이용하여 유리섬유에 스마트 수지를 함침시켜 센서-구조 일체형 복합재료 구조물을 제작하였다. 구조물을 센서로 사용하기위해 시편의 윗면과 아랫면에 전도성 도료를 사용하여 전극을 제작하였고, 고전압 앰프를 이용하여 상온에서 30분간 4kV/mm의 전계로 분극 처리를 수행하였다. 이후 충격망치를 사용하여 시편에 충격을 가했을 때 출력되는 전기 신호와 충격망치 신호를 비교하여 충격 신호 감응 및 감도를 측정하고 그 결과를 기술하였다.