• Title/Summary/Keyword: mechatronics

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Dead Time Compensation Algorithm for the 3-phase Inverter (3상 인버터에 대한 간단한 데드타임 보상 알고리즘)

  • Kim, Hong Min;Baek, Seung Ho;Ahn, Jin Woo;Lee, Dong Hee
    • Proceedings of the KIPE Conference
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    • 2011.11a
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    • pp.71-72
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    • 2011
  • This paper presents a novel and direct dead time compensation method of the 3 phase inverter using space vector pulse width modulation(SVPWM) topology. In the turn on time calculation of the effective voltage, the dead time effect is directly compensated according to the current direction of the midium voltage reference. Since the turn on time of the effective voltage vector is affected by the dead time, the loss time is compensated to turn on time of the effective voltage vector. And the dead time is added to the calculated voltage vector switching times according to the current direction. For the more effective compensation, the direction of the midium phase current is considered by the practical direction and voltage drops in the power devices. The proposed method can compensate the dead time which is considered feedback error or direction of middle phase current without coordinate transform in added controller. The proposed dead time compensation scheme is verified by the computer simulation and experiments of 3 phase R L load.

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Method of the Semi-Automation Camera Calibration for Noncontact Measure of Badly Illumination (불균등 조명에서 비접촉 계측을 위한 반자동 카메라 교정 방법)

  • Kim Jeong-Hyun;Lee Ju-Yong;Kim Dae-Gyung;Kim Min-Seong;Lee Se-Ho;Kang Dong-Joong
    • Proceedings of the Korea Information Processing Society Conference
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    • 2006.05a
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    • pp.673-676
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    • 2006
  • 본 논문은 산업현장의 불균등한 조명 조건에서 정확한 카메라 교정을 수행할 수 있는 방법을 제안한다. 비접촉 계측을 위한 카메라 교정법은 패턴에서 교정점들을 정확하게 추출할 수 있어야 하며, 평면 패턴을 사용하는 교정 방법은 최소 7개의 교정점을 알아야 한다. 그러나 비접촉 치수 계측기가 설치된 산업현장에서 카메라 교정에 알맞은 조명을 기대하기 힘들다. 본 논문에서는 최적조명제어가 어려운 산업현장에서 치수계측을 위한 카메라 교정을 효과적으로 수행할 수 있는 반자동 카메라 교정방법을 제안한다. 교정패턴상의 최소 4점을 사용자가 지정함에 의해, 조명제어의 어려움으로 인해 교정점 추출이 실패한 교정패턴의 불완전 교정점을 사용하여 이상적인 조명상태에서의 교정점 정보를 예측하고, 이 정보로부터 다시 정확한 교정인자들을 반복적으로 추출하는 방법을 적용한다. 제시된 방법은 렌즈의 투사왜곡에 의한 교정패턴에서도 성공적으로 적용될 수 있음을 실험을 통해 확인하였다.

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Evaluation of Winding Insulation of IGBT PWM Inverter-Fed Low-Voltage Induction Motors

  • Park Doh-Young;Hwang Don-Ha;Kim Yong-Joo;Kang Do-Hyun;Lee Young-Hoon;Kim Dong-Hee;Lee In-Woo
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.470-474
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    • 2001
  • IGBT inverters have switching rise times of 0.2-2 $\mu$ sec, and have been believed to cause insulation stresses and premature motor failures. Inverter driven induction motors with high speed switching and advanced PWM techniques are widely used for variable speed applications. Recently, the insulation failures of stator winding have attracted many concerns due to high dv/dt of IGBT PWM inverter output. In this paper, the detailed insulation test results of 19 low-voltage induction motors are presented. Different types of insulation techniques are applied to 19 motors. The insulation characteristics are analyzed with partial discharge, discharge inception voltage, and dissipation factor tests. Also, breakdown tests by high voltage pulses are performed, and the corresponding breakdown voltages are obtained.

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Development of Surface-mount-type Crown-shaped Lens for Reducing Glare Effect of Light-emitting Diode Light Source (LED 광원의 눈부심 현상을 감소시키기 위한 표면 실장형 CR 렌즈 개발)

  • Park, Yong Min;Bang, Hyun Chul;Seo, Young Ho;Kim, Byeong Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.64-68
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    • 2014
  • This paper introduces the use of a crown-shaped (CR) lens to effectively diffuse the light from a light-emitting diode (LED) without any loss in the light intensity, in contrast to polymer-bulb-type diffusers. The diffusion lens was designed based on the Snell's law, which describes the physical path of a ray passing through the boundary between different media. CR lenses were fabricated by polydimethylsiloxane (PDMS) casting and UV-embossing processes, which used a pre-designed metal mold and UV-curable resin, respectively. Through experiments and optical evaluations, it was verified that the newly proposed CR lens not only decreased the vertical light strength and glare effect from an LED light source but also improved the diffusion characteristics while maintaining the quality of the LED's light intensity.

A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (II) (탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (II))

  • Ryu, Gi-Ryoung;Ro, Hyun-Cho;Song, Jae-Son;Park, Chun-dal;Youn, Il-chae
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.90-95
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    • 2012
  • The sheet metal forming proceccing is very important and indispensable in the automotive industry because the accuracy of prsee worked parts is directly related to the automotive quality. But when making mold it is difficult and expensive to modify mold. mold design technology is a critical technology in press plastic working. When design the mold there are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment and perform a comparative evaluation of difference of abrasion loss mold with the alloy tool steel (STD11) and Tungsten Carbide (WC).

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A Study on a Foxtail Electrostatic Microactuator with a High Resolution (고해상도의 Foxtail형 정전력 마이크로구동기에 대한 연구)

  • Kim Man-Geun;Kim Young-Yun;Jo Kyoung-Woo;Lee Jong-Hyun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1198-1201
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    • 2005
  • A new foxtail actuator driven by V-shape beam deflection using electrostatic force has been designed, fabricated and characterized for nano-resolution manipulators. The proposed foxtail mechanism was implemented using a pair of electrostatic actuators and a pair of holding actuators, which was analyzed based on the electromechanically coupled motion of voltage - displacement relation. The proposed actuator was fabricated onto Silicon-on-Insulator (SOI) wafer and its stepping characteristics were measured by micro optical interferometer consisting of integrated micromirror and optical fiber. The fabricated foxtail microactuator was successfully operated from 1nm to 76nm, and the magnitude of step displacement was controllable up from 26nm/cycles to 53nm/cycle by changing the voltage.

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The Pumping Characteristics of the Valveless Peristaltic Micropump by the Variation of Design Parameters

  • Chang, In-Bae;Park, Dae-Seob;Kim, Byeng-Hee;Kim, Heon-Young
    • KSTLE International Journal
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    • v.3 no.2
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    • pp.101-109
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    • 2002
  • This paper presents the fabrication and performance inspection of a peristaltic micropump by flow simulation. The valve-less micropump using the diffuser/nozzle is consists of base plate, mid plate, top plate and connection tubes fur inlet and outlet. In detail, the base plate is composed of two diffuser nozzles and three chambers, the mid plate consists of a glass diaphragm for the volumetric change of the pumping chamber. The inlet and outlet tubes are connected at the top plate and the actuator fur pressing the diaphragm is located beneath the top plate. The micropump is fabricated on the silicon wafer by DRIE (Deep Reactive ion Etching) process. The pumping performances are tested by the pneumatic test rig and compared with the simulated results fur various dimensions of diffuser nozzles. The pumping characteristics of the micropump by the volumetric change at the pumping chamber is modeled and simulated by the commercial software of FLOW-3D. The simulated results shows that reverse flow is the inherent phenomena in the diffuser nozzle type micropump, but it can be reduced at the dual pumping chamber model.

An Efficient Evolutionary Algorithm for the Fixed Charge Transportation Problem (고정비용 수송문제를 위한 효율적인 진화 알고리듬)

  • Soak, Sang-Moon;Chang, Seok-Cheoul;Lee, Sang-Wook;Ahn, Byung-Ha
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.1
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    • pp.79-86
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    • 2005
  • The transportation problem (TP) is one of the traditional optimization problems. Unlike the TP, the fixed charge transportation problem (FCTP) cannot be solved using polynomial time algorithms. So, finding solutions for the FCTP is a well-known NP-complete problem involving an importance in a transportation network design. So, it seems to be natural to use evolutionary algorithms for solving FCTP. And many evolutionary algorithms have tackled this problem and shown good performance. This paper introduces an efficient evolutionary algorithm for the FCTP. The proposed algorithm can always generate feasible solutions without any repair process using the random key representation. Especially, it can guide the search toward the basic solution. Finally, we performed comparisons with the previous results known on the benchmark instances and could confirm the superiority of the proposed algorithm.

Thermal Characteristics Analysis of 30,000rpm High Speed Spindle (30,000rpm 고속 주축의 열특성 분석)

  • Lim, Jeong-Suk;Yu, Ki-Han;Chung, Won-Jee;Kim, Soo-Tae;Lee, Jung-Hwan;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.120-126
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    • 2009
  • Thermal displacement of high speed spindle is very important problem to be solved. To solve heat generation and thermal displacement problems that influence on the product accuracy, it is very important to predict thermal characteristics of the spindle and it is positively necessary to select the conditions of cooling, flow rate and preload of bearings. In this paper, 30,000rpm($1.455{\times}10^6DmN$) spindle was designed and produced. The analysis of thermal deformation for heat generation of inner spindle was carried out using commercial program $ANSYS^{(R)}$ and the result was compared with measured data using $LabVIEW^{(R)}$ and SGXI-1600, 1125 and 1126 module. Temperature distribution and thermal displacement according to spindle speed are measured. Using this method, it is possible to predict and to improve thermal characteristic of high speed spindle by control spindle speed, bearing preload and cooling rate.

Development of Collision Tester for Performance Evaluation of Safety Fence in Baseball Stadiums (야구장 안전펜스 성능평가를 위한 충돌시험기 개발)

  • Han, Eui Don;Jang, Woong Ki;Kho, Sun Tak;Kwak, Ho Taek;Seo, Young Ho;Kim, Byeong Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.957-962
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    • 2013
  • This paper presents a performance testing device for safety fences of domestic professional baseball stadiums. Safety fences of professional stadiums have been fabricated and installed without adhering to any safety regulations, safety fences demonstrate critically low safety performances and many outfielders are severely injured every season. In this study, we designed and fabricated a performance testing device for safety fences and investigated its validity and reproducibility. A HIC (head injury criterion) was used for the statistical analysis of colliding data. We found that the optimal expulsion pressure and eliminated the accelerometer by replacing it with a velocity sensor using an estimation of the correlation between the momentum data obtained from velocity sensor and the impulse data from the accelerometer.