• Title/Summary/Keyword: mechanical strain device

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Design of a 6-axis Compliance Device with F/T Sensing for Position/Force Control (위치/힘 동시제어를 위한 F/T측정 기능을 갖는 6축 순응기구 설계)

  • Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.2
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    • pp.63-70
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    • 2018
  • In this paper, the design of a novel 6-axis compliance device with force/torque sensing capability and the experiment results on force measurement are presented. Unlike the traditional control methods using a force/torque sensor with very limited compliance, the force control method employs a compliant device to provide sufficient compliance between an industrial robot and a rigid environment for more stable force control. The proposed compliance device is designed to have a diagonal stiffness matrix at the tip and uses strain gauge measurement which is robust to dust and oil. The measurement circuit is designed with low-cost IC chips however the force resolution is 0.04N.

Structural Analysis of Door Safety Device (도어 안전장치의 구조해석)

  • Lee, Jong-sun
    • Journal of the Korea Convergence Society
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    • v.10 no.9
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    • pp.173-177
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    • 2019
  • This study is door safety device for the structural analysis are described. Recently emerged as a key point of the door safety and increase the need of a door safety device. In order to improvement this inconvenience, the door safety device was design and structural analysis by using CATIA. CATIA utilizes door safety device element model for displacement, stress and strain energy were obtained. Consideration of door open angles were $95^{\circ}$, $100^{\circ}$, $105^{\circ}$, $110^{\circ}$, $115^{\circ}$, $120^{\circ}$. These results will be provided to develop new concepts of door safety device as initial data.

Antiferroelectric and antiferrodistortive phase transitions in Ruddlesden-Popper Pb2TiO4 from first-principles

  • Xu, Tao;Shimada, Takahiro;Wang, Jie;Kitamura, Takayuki
    • Coupled systems mechanics
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    • v.6 no.1
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    • pp.29-40
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    • 2017
  • This work employed density functional theory to investigate the structural and ferroelectric properties of the Ruddlesden-Popper (RP) phase of lead titanate, $Pb_2TiO_4$, as well as its phase transitions with epitaxial strain. A wealth of novel structural instabilities, which are absent in the host $PbTiO_3$ material, were identified in the RP phase through phonon soft-mode analysis. Our calculations showed that the ground state of $Pb_2TiO_4$ is antiferroelectric, distinct from the dominant ferroelectric phase in the corresponding host material. In addition, applied epitaxial strain was found to play a key role in the interactions among the instabilities. The induction of a sequence of antiferroelectric and antiferrodistortive (AFD) phase transitions by epitaxial strain was demonstrated, in which the ferroic instability and AFD distortion were cooperative rather than competitive, as is the case in the host $PbTiO_3$. The RP phase in conjunction with strain engineering thus represents a new approach to creating ferroic orders and modifying the interplay among structural instabilities in the same constituent materials, enabling us to tailor the functionality of perovskite oxides for novel device applications.

Operation result of the Cryogenic and Mechanical Measurement System for KSTAR (KSTAR 저온 및 구조 계측 시스템 운전 결과)

  • Kim, Y.O.;Chu, Y.;Yonekawa, H.;Bang, E.N.;Lee, T.G.;Baek, S.H.;Hong, J.S.;Lee, S.I.;Park, K.R.;Oh, Y.K.
    • Progress in Superconductivity and Cryogenics
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    • v.11 no.3
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    • pp.26-30
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    • 2009
  • Korea Superconducting Tokamak Advanced Research(KSTAR) device is composed of 30 superconducting magnets, magnet structure, vacuum vessel, cryostat, current feeder system, and etc. KSTAR device is operated in the cryogenic temperature and high magnetic field. We install about 800 sensors - temperature sensors, stain gages, displacement gages, hall sensors - to monitor the thermal, mechanical, electrical status of KSTAR during operation. As a tremendous numbers of sensors should be installed for monitoring the KSTAR device, the method of effective installation was developed. The sensor test was successfully carried out to check its reliability and its reproduction in the cryogenic temperature. The sensor signal is processed by PXI-based DAQ system and communicated with central control system via machine network and is shown by Operator Interface(OPI) display in the main control room. In order to safely operate the device, any violations of mechanical & superconductive characteristic of the device components were informed to its operation system & operator. If the monitored values exceed the pre-set values, the protective action should be taken against the possible damage. In this paper, the system composition, operation criteria, operation result were presented.

Characterization of electromechanical properties of Sn-Cu double layer stabilized GdBCO coated conductor tapes at 77 K

  • Shin, Hyung-Seop;Diaz, Mark Aangelo;Lee, Jae-Hun
    • Progress in Superconductivity and Cryogenics
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    • v.19 no.4
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    • pp.26-30
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    • 2017
  • The promising characteristics of 2G high-temperature superconductor (HTS) coated conductor (CC) tapes have made it possible to apply to various electrical device applications. In this study, the mechanical and electromechanical properties of Sn-Cu double layer stabilized GdBCO CC tapes have been characterized. The stress and strain tolerances of $I_c$ in GdBCO CC tapes adopting stainless steel substrate were evaluated using $I_c$-strain measurement at 77 K under both uniaxial tension and monotonic bending conditions. The results were compared to the conventional single Cu layer stabilized CC tape. As a result, the Sn-Cu double layer stabilized GdBCO CC tapes showed somehow lower or comparable electromechanical properties as compared to the Cu stabilized CC tape ones.

Development of Pressure Sensor using Piezo Resistance Strain gages (압저항형 스트레인 게이지를 이용한 압력센서의 개발)

  • Lee, Dong-Hoon;Kang, Min-Sung;Huh, Yong;Koo, Jae-Mean;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.72-77
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    • 2007
  • A pressure sensor is a sensing device to perceive inputing pressure and convert pressure with an electric signal. Currently, a domestic pressure sensor mostly uses mechanical methods. So, it uses many parts and its cost is high. Therefore, It is necessary to improve the weak points of an existing pressure sensor and develop the accurate and reliable pressure sensor using piezo resistance strain gages.

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Analysis of the Segment-type Ring Burst Test Method for the Mechanical Property Evaluation of Cylindrical Composite Pressure Vessel (원통형 복합재료 압력 용기의 기계적 물성 평가를 위한 세그먼트 형 링 버스트 시험 방법 분석)

  • Kim, Woe Tae;Kim, Seong Soo
    • Composites Research
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    • v.34 no.4
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    • pp.257-263
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    • 2021
  • Composite materials have been widely applied for fabricating pressure vessels used for storing gaseous and liquid fuel because of their high specific stiffness and specific strength. Accordingly, the accurate measurement of their mechanical property, particularly the burst pressure or fracture strain, is essential prior to the commercial release. However, verification of the safety of composite pressure vessels using conventional test methods poses some limitations because it may lead to the deformation of the load transferring media or provoke an additional energy loss that cannot be ignored. Therefore, in this study, the segment-type ring burst test device was designed considering the theoretical load transferring ratio and applicable displacement of the vertical column. Moreover, to verifying the uniform distribution of pressure of the segment type ring burst test device, the hoop stress and strain distribution of ring specimens were compared with that of the hydraulic pressure test method via FEM. To conduct a simulation of the fracture behavior of the composite pressure vessel, a Hashin failure criterion was applied to the ring specimen. Furthermore, the fracture strain was also measured from the experiment and compared with that of the result from the FEM.

Development of Large-scale Tool Dynamometer for Measuring Three-axis Individual Force (3축 분력 측정이 가능한 대형 공구동력계 개발)

  • Kim, Joong-Seon;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.29-36
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    • 2019
  • In modern society in which the fourth industrial revolution has come to the fore and rapid technology innovations are taking place, a phenomenon of making and selling small quantities of various products that consumers want instead of mass producing one item has emerged. As the market is moving toward the multi-item small-sized production system, there is a need for a system in which a machine independently judges and carries out machining and post-processing. In order for a machine to judge processing on its own, it is necessary to measure the force applied to a product. This study aimed to develop a large-scale dynamometer that enables three-axis measurement using octagonal ring load cells. As for the device's configuration, four octagonal ring load cells, which were previously researched, were used to enable three-axis measurement. It was reconfigured by modifying the attachment position of the octagonal ring load cells' strain gauge and the Wheatstone bridge of each axis, and a system was set up to allow the monitoring of data measured through the monitor. The configured device calculated a strain rate by an experiment, and this rate was compared with the theoretical strain rate to find a correction value. The correction value was entered into a formula, deriving a modified formula. The modified formula was entered into the device, which completed the large-scale dynamometer.

Development of Strain-gauge-type Rotational Tool Dynamometer and Verification of 3-axis Static Load (스트레인게이지 타입 회전형 공구동력계 개발과 3축 정적 하중 검증)

  • Lee, Dong-Seop;Kim, In-Su;Lee, Se-Han;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.72-80
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    • 2019
  • In this task, the tool dynamometer design and manufacture, and the Ansys S/W structural analysis program for tool attachment that satisfies the cutting force measurement requirements of the tool dynamometer system are used to determine the cutting force generated by metal cutting using 3-axis static structural analysis and the LabVIEW system. The cutting power in a cutting process using a milling tool for processing metals provides useful information for understanding the processing, optimization, tool status monitoring, and tool design. Thus, various methods of measuring cutting power have been proposed. The device consists of a strain-gauge-based sensor fitted to a new design force sensing element, which is then placed in a force reduction. The force-sensing element is designed as a symmetrical cross beam with four arms of a rectangular parallel line. Furthermore, data duplication is eliminated by the appropriate setting the strain gauge attachment position and the construction of a suitable Wheatstone full-bridge circuit. This device is intended for use with rotating spindles such as milling tools. Verification and machining tests were performed to determine the static and dynamic characteristics of the tool dynamometer. The verification tests were performed by analyzing the difference between strain data measured by weight and that derived by theoretical calculations. Processing test was performed by attaching a tool dynamometer to the MCT to analyze data generated by the measuring equipment during machining. To maintain high productivity and precision, the system monitors and suppresses process disturbances such as chatter vibration, imbalances, overload, collision, forced vibration due to tool failure, and excessive tool wear; additionally, a tool dynamometer with a high signal-to-noise ratio is provided.

Vibration Exciter Design for Flow Resonance with a Displacement Estimator Using Strain Gage (스트레인 게이지 변위추정 센서를 사용한 유동공진 가진기 설계)

  • Nam, Yun-Su;Choe, Jae-Hyeok;Gang, Byeong-Ha
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1874-1881
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    • 2002
  • Heat dissipation technology using the flow resonant phenomenon is a kind of a new concept in the heat transfer area. A vibration exciter is needed to enhance air flow mixing which has the natural shedding frequency of thermal system. A mechanical vibrating device for the air flow oscillation is introduced, which is driven by a moving coil actuator with a displacement estimator using strain gage. An analytical dynamic model for this mechanical vibration exciter is presented and its validity is checked by the comparison with experimental data. Values of some unknown system parameters in the analytic model are estimated through the system identification approach. Based on this mathematical model, the vibration exciter using strain displacement estimator is developed. During the experimental verification phase, it turns out the high modal resonant characteristics of a vibrating plate are a major barrier against obtaining a high bandwidth vibration exciter.