• 제목/요약/키워드: mechanical mixer

검색결과 196건 처리시간 0.03초

SCR 시스템의 믹서 구조 특성에 따른 유동 혼합 특성에 관한 연구 (The Study on the Effects of Mixer Configurations on Fluid Mixing Characteristics in SCR Systems)

  • 서진원;이규익;오정택;최윤호;이종화;박진일
    • 한국자동차공학회논문집
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    • 제16권6호
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    • pp.192-199
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    • 2008
  • The key issues for the reduction technologies of the exhaust gas from diesel engine being developed are to reduce particulate matters and NOx. The SCR system is known to be one of the most efficient and stable technologies to remove NOx through the mixing of NOx and urea solution. In the present research, the effects of mixer configurations of SCR system have been investigated to enhance the SCR performance. First, a Schlieren technique is employed to visualize the mixing characteristics of urea solution and exhaust gas. The results show that a mixer is essential to obtain proper fluid mixing. In addition, numerical studies have been made to understand the mixing characteristics through the comparison of the mal-distribution index of concentration at the several locations of the diffuser. In particular, the effects of number of blade and mixer angles on mixing characteristics were studied. The results show that the blade angle has a larger effect on the mixing characteristics than the number of blades.

순차적 반응표면법을 이용한 마이크로 정적 믹서의 최적설계 (Parameter Optimization of a Micro-Static Mixer Using Successive Response Surface Method)

  • 한석영;맹주성;김성훈
    • 대한기계학회논문집A
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    • 제28권9호
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    • pp.1314-1319
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    • 2004
  • In this study, parameter optimization of micro-static mixer with a cantilever beam was accomplished for maximizing the mixing efficiency by using successive response surface approximations. Variables were chosen as the length of cantilever beam and the angle between horizontal and the cantilever beam. Sequential approximate optimization method was used to deal with both highly nonlinear and non-smooth characteristics of flow field in a micro-static mixer. Shape optimization problem of a micro-static mixer can be divided into a series of simple subproblems. Approximation to solve the subproblems was performed by response surface approximation, which does not require the sensitivity analysis. To verify the reliability of approximated objective function and the accuracy of it, ANOVA analysis and variables selection method were implemented, respectively. It was verified that successive response surface approximation worked very well and the mixing efficiency was improved very much comparing with the initial shape of a micro-static mixer.

재순환 영역이 존재하는 마이크로 혼합기 (A Micro Mixer with Recirculation Zones)

  • 이종광;김용대;최재훈;권세진
    • 대한기계학회논문집A
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    • 제30권12호
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    • pp.1642-1648
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    • 2006
  • This paper describes enhancement of the mixing efficiency of a multilamination micro mixer by adding a number of recirculation zones downstream of the mixing zone. Numerical simulation was employed to estimate the mixing efficiency and the pressure drop under various conditions. Numerical results indicated that recirculation micro mixer brought about not only the increase of the mixing efficiency but also the decrease of the pressure drop. Micro mixers were fabricated using photosensitive glass by anisotropic wet etching technique. The width and height of the micro channel were $150{\mu}m$ and $500{\mu}m$, respectively. The performance of micro mixer was measured using color intensity variation of the fluid. Except for extremely low Re below 40, the recirculation micro mixer of the present study showed improved mixing. And the enhancement of the mixing increased as Re rose. When Re increased beyond 400, more than 90% of the mixing was observed in the experiment.

5MW 바이오가스 터빈의 바이오가스와 도시가스 혼합용 정적 혼합기의 성능에 관한 수치해석 및 실증 연구 (Numerical Analysis and Demonstration Test on the Performance of a Static Mixer for mixing Biogas and Town Gas for the 5MW Biogas Turbine)

  • 차효석;송순호;박종연;김영일;문성영
    • 에너지공학
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    • 제24권1호
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    • pp.51-57
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    • 2015
  • 본 연구에서는 바이오가스의 공급이 부족한 환경에서 5MW급 바이오 가스터빈을 운전하기 위한 바이오가스와 도시가스의 혼합용 혼합챔버의 성능에 대한 수치해석 및 실증 시험을 수행한 것이다. 혼합챔버의 성능에 대한 수치해석으로 혼합챔버 출구부분에서의 불균일도와 압력강하를 계산하였다. 그 결과, 불균일도는 최소 0.05%에서 최대 0.16%로 이는 99%이상 바이오가스와 도시가스가 혼합되는 것을 의미한다. 압력강하는 입구압력 5bar대비 최소 0.07%에서 0.17%로 0.2%미만으로 나타났다. 이를 통해 현장에서 실증 시험을 수행한 결과 외기온도 $15^{\circ}C$조건에서 바이오가스를 $20.0Nm^3/min$, 도시가스를 $12.0Nm^3/min$ 공급할 경우 5MW급 바이오 가스터빈의 정상적인 운전이 가능함을 확인하였다.

수처리 교반기용 프로펠러의 3차원 유동 전산 해석 및 성능 특성 분석 (THREE-DIMENSIONAL FLOW COMPUTATION AND PERFORMANCE CHARACTERISTICS ANALYSIS OF PROPELLERS FOR WATER TREATMENT MIXER)

  • 배용균;김대한;황승태;문영준
    • 한국전산유체공학회지
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    • 제20권1호
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    • pp.10-15
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    • 2015
  • In this study, the characteristics of water treatment mixer with various propeller profiles are numerically invesitgated. The computation was conducted by solving the incompressible Navier-Stokes equations on unstructured tetrahedral elements with k-${\varepsilon}$ turbulence model. It was found that the spreading angle and swirl magnitude of the jet are important factors for the mixer efficiency, since they clearly characterize the propeller and the frontal surface area of the propeller but not so much affected by the skew angle if it exceeds 30 degrees. The case1 and case2 models are found to show the best propeller efficiency. The case2 with low blade angle, however, requires the lowest power input for the same discharge capacity as the case1.

The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • 드라이브 ㆍ 컨트롤
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    • 제12권4호
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    • pp.77-81
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    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

선박용 SCR 시스템에서 스월형 혼합기의 날개 각도가 유동혼합 및 압력강하에 미치는 영향 (Effect of Vane Angle of Swirl Type Mixer on Flow Mixing and Pressure Drop in Marine Selective Catalytic Reduction Systems)

  • 박태화;성연모;김태경;최철용;김덕줄;최경민
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권4호
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    • pp.443-448
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    • 2015
  • 선박용 질소산화물 저감장치의 혼합영역에서 유동혼합 성능을 개선하기 위해 스월형 혼합기가 개발되었다. 본 연구에서는 스월형 혼합기와 각단의 날개 각도가 조절 가능한 다단 스월형 혼합기가 고려되었다. 두 스월형 혼합기의 최적 날개 각도를 도출하기 위해 날개 각도가 균일지수 및 압력강하에 미치는 영향을 수치해석 기법을 이용하여 조사하였다. 스월형 혼합기에서는 혼합기의 날개 각도를 $10^{\circ}$ 에서 $80^{\circ}$ 까지 변화시킬 때, 최적의 유동혼합 성능은 베인 각도 $30^{\circ}$에서 $60^{\circ}$ 범위에서 나타났으나, 압력강하는 베인 각도 증가에 따라 선형적으로 증가하였다. 반면 다단 스월형 혼합기에서는 각 단의 날개각도를 조절함으로써 압력강하를 낮추면서도 높은 혼합성능의 유지가 가능함을 보였다.

Performance and Emissions Characteristics of a Converted Liquefied Petroleum Gas (LPG) Engine with Mixer and Liquid Propane Injection (LPi) System

  • Choi, Gyeung-Ho;Kim, Jin-Ho;Cho, Ung-Lae;Chung, Yon-Jong;Han, Sung-Bin
    • 에너지공학
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    • 제14권3호
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    • pp.187-193
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    • 2005
  • In this study, the performance and emission characteristics of a liquefied petroleum gas (LPG) engine converted from a diesel engine were examined by using mixer system and liquid propane injection (LPi) system. A compression ratio of 21 for the base diesel engine, was modified to 8, 8.5, 9 and 9.5. The engine performance and emissions characteristics are analyzed by investigating engine power, brake mean effective pressure (BMEP), brake specific fuel consumption (BSFC), volumetric efficienry, CO, THC and NOx. Experimental results showed that the LPi system generated higher power and lower emissions than the conventional mixer fuel supply method.

난류 용탕 In-Situ 합성법을 위한 스태틱 믹서의 형상에 따른 혼합 효과 (Mixing Effect by the Geometry of Static Mixer with Turbulent In-Situ Mixing Process)

  • 이대성;김효근;하만영;박용호;박익민
    • 대한기계학회논문집B
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    • 제29권12호
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    • pp.1307-1312
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    • 2005
  • Turbulent in-situ mixing process is a new material process technology to get dispersed phase in nanometer size by controlling reaction of liquid/liquid, liquid/solid and liquid/gas, flow and solidification speed simultaneously. In this study mixing, the key technology to this synthesis method will be studied by computational fluid dynamics. For the simulation of mixing of liquid metal, static mixers will be investigated. Two inlets for different liquid metal meet and merge like 'Y' shape tube. The tube has various shapes such as straight and curved. Also, the radius of curve will be varied. The performance of mixer will be evaluated with quantitative analysis with coefficient of variance of mass fraction. Also, detailed plots of intersection will be presented to understand effect of mixer shape on mixing.

고점성 액체 내부에서의 다중 노즐 버블링에 의한 유동특성에 대한 실험적 연구 (An Experimental Study on the Flow Characteristics in Highly Viscous Liquid by Multi-Nozzle Bubbling)

  • 김현동;류승규;김경천
    • 대한기계학회논문집B
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    • 제31권2호
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    • pp.195-201
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    • 2007
  • A visualization study of flow characteristics in a mixer using multi-nozzle bubbling was performed. The mixer is filed with liquid glycerin (dynamic viscosity = $1000mPa{\cdot}s\;at\;25^{\circ}C$) and convective mixing is induced by air bubbles generated from 9 orifices installed on the bottom of the mixer. To visualize the flow field, PIV (Particle Image Velocimetry) system consisting of 532nm Nd:YAG laser, $2k{\times}2k$ CCD camera and synchronizer is adopted. The bubbles generated with uniform size and frequency form bubble stream and bubble streams rise vertically without interaction between bubble streams. Mixing efficiency is affected by the height of bubbler and the effective height of bubbler is 20nm from the bottom of the mixer.