• Title/Summary/Keyword: mechanical joint

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Numerical analysis of the combined aging and fillet effect of the adhesive on the mechanical behavior of a single lap joint of type Aluminum/Aluminum

  • Medjdoub, S.M.;Madani, K.;Rezgani, L.;Mallarino, S.;Touzain, S.;Campilho, R.D.S.G.
    • Structural Engineering and Mechanics
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    • v.83 no.5
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    • pp.693-707
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    • 2022
  • Bonded joints have proven their performance against conventional joining processes such as welding, riveting and bolting. The single-lap joint is the most widely used to characterize adhesive joints in tensile-shear loadings. However, the high stress concentrations in the adhesive joint due to the non-linearity of the applied loads generate a bending moment in the joint, resulting in high stresses at the adhesive edges. Geometric optimization of the bonded joint to reduce this high stress concentration prompted various researchers to perform geometric modifications of the adhesive and adherends at their free edges. Modifying both edges of the adhesive (spew) and the adherends (bevel) has proven to be an effective solution to reduce stresses at both edges and improve stress transfer at the inner part of the adhesive layer. The majority of research aimed at improving the geometry of the plate and adhesive edges has not considered the effect of temperature and water absorption in evaluating the strength of the joint. The objective of this work is to analyze, by the finite element method, the stress distribution in an adhesive joint between two 2024-T3 aluminum plates. The effects of the adhesive fillet and adherend bevel on the bonded joint stresses were taken into account. On the other hand, degradation of the mechanical properties of the adhesive following its exposure to moisture and temperature was found. The results clearly showed that the modification of the edges of the adhesive and of the bonding agent have an important role in the durability of the bond. Although the modification of the adhesive and bonding edges significantly improves the joint strength, the simultaneous exposure of the joint to temperature and moisture generates high stress concentrations in the adhesive joint that, in most cases, can easily reach the failure point of the material even at low applied stresses.

Caulking and Gap Analysis for a Ball Joint (볼 조인트의 코킹 및 유격해석)

  • Hwang, Seok-Cheol;Kim, Jong-Kyu;Seo, Sun-Min;Han, Seung-Ho;Lee, Kwon-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1077-1082
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    • 2011
  • Ball joint is a rotating and swiveling element that is typically the interface between two parts. In an automobile, the ball joint is the component that connects the control arms to the steering knuckles by playing a role of bearing. The ball joint can also be installed in linkage systems for motion control applications. This paper describes the simulation strategy for a ball joint analysis, considering manufacturing process. Its manufacturing process can be divided into plugging and spinning. Then, the interested response is selected as the stress distribution generated between its ball and bearing. In this paper, a commercial code of NX DAFUL 2.0 using an implicit integration method is introduced to calculate the response. In addition, the gap analysis is performed to investigate the fitness. Also, the optimum design is suggested through case studies.

An Experimental Study on the Mechanical Properties of T-Joints Structure using CFRP/Al Honeycomb Sandwich Composite (CFRP/Al하니콤 샌드위치 복합재 T-Joint 구조물의 기계적 물성에 대한 실험적 연구)

  • Cho, Ki-Dae;Ha, Sung-Rok;Kang, Kwang-Hee;Kim, Jie-Eok;Yang, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.313-318
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    • 2012
  • Application of composite structures on naval ships strongly depends on the mechanical strength and collapse behavior of the T-joints of the whole structure. Because of the weight advantages over single skin composite and bolt fastening joining, three types of T-joints using both honeycomb sandwich composite and adhesive bonding were suggested to determine the effect of T-joint configuration. It was found that joining with a urethane foam block and overlaminates using the secondary co-bonding technique improves T-joint strength.

Diffusion Enhancement during Electrically Assisted Brazing of Ferritic Stainless Steel Alloys

  • Luu, Viet Tien;Dinh, Thi Kieu Anh;Das, Hrishikesh;Kim, Ju-Ri;Hong, Sung-Tae;Sung, Hyun-Min;Han, Heung Nam
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • v.5 no.5
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    • pp.613-621
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    • 2018
  • The electrically assisted brazing of a ferritic stainless steel with nickel-based filler metal is experimentally investigated. During electrically assisted brazing of a lap joint, the temperature of the joint is first rapidly increased to a brazing temperature and held nearly constant for a specific period using a pulsed electric current. Microstructural analysis results strongly suggest that the electric current during electrically assisted brazing enhances diffusion between the filler metal and the ferritic stainless steel, thus inducing significantly thicker diffusion zones compared with induction brazing. The mechanical test results show that the strength of the electrically assisted brazing joint is comparable to or even superior to those of the joint fabricated by induction brazing, while the process time of the electrically assisted brazing is significantly shorter than that of induction brazing.

Electromyo-potential Response to Electric Stimulus Excitation at a Human Antebrachial Joint (인체 주관절에서 전기자극 가진에 의한 근전위 응답)

  • Hong, Jong Han;Kim, Jin Oh;Lee, Dong Chan;Park, Kwang Hun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.1
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    • pp.9-16
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    • 2013
  • This paper experimentally deals with the excitation by functional electrical stimulus(FES) and the response of electromyo-potential at the muscles of antebrachial joint in a human body. The excitation of FES, which results in the contraction of the muscles and thus the flection of the joint, shows that the flection angle of the joint is proportional to the magnitude of the stimulus current. The response of electromyo-potential measured according to the FES shows the linearly-proportional relation between the joint torque and the electromyo-potential. The results can be used for active motion of joint rehabilitation.

Functional Electrical Stimulation for Rehabilitation of a Shoulder Joint (견관절 재활훈련을 위한 기능적 전기자극)

  • Jeon, Jae Hyeon;Kim, Jin Oh
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.12
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    • pp.1121-1127
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    • 2013
  • This study deals with experimental studies on electromyogram (EMG) measurements and functional electrical stimulation (FES) for the rehabilitation of a shoulder-joint. Based on the structure, motion, and main functions of the musculoskeletal system in a shoulder-joint, the muscles playing a major role for the motion in the sagittal plane were selected for the experiment. First, the surface electromyogram of the main muscles was measured according to the joint angle. The results showed that the change in the surface EMG was linearly proportional to the change in the joint angle. Second, the joint angle was measured during FES at shoulder muscles. The results showed that the joint angle increased as the FES current increased in a certain range of FES. It was confirmed that the willingness of muscles to move could be detected by measuring EMG and that the generation of muscle tension could be assisted by FES for active rehabilitation.

The FEM Analysis of Recessing Location on the Stress Distribution in Aluminum Double Lap Joint

  • You, Min;Yan, Zhanmou;Zheng, Xiaoling;Yu, Haizhou
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.13-17
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    • 2006
  • The elasto-plastic finite element method (FEM) was used to investigate the effect of off-center recessing location (8 mm length) on the stress distribution in the lap zone of adhesively bonded aluminium double lap joint. The results from simulation showed that the effect of off-cent recessing in bondline of double lap joint in the mid-bondline is not evidently to stress distribution in mid-bondline but the peak stresses both in mid-bondline and in the interface near the adherend side of the joint may increase markedly when an 8 mm length recessing was arranged symmetrical to the point of x =18 mm. When shifting an 8 mm length recess from near left end to the right end of the lap zone, all the highest peak stresses in the mid-bondline occurred under the condition of recess arranged symmetrical to the point of x = 6 mm.

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A Study on the Joint Stiffness of Automotive Structural Model (차체구조 모형의 조인트 해석에 관한 연구)

  • Mun, Yong-Mo;Jee, Tae-Han;Park, Young-Pil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1445-1457
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    • 1996
  • In building a finite element model of as automotive structure, the pillars and rockers are generally modeled as beam elemnts. The finite elemtns modeling using beam is faster and more efficient than that using shell elemetns. A joint is defined as theintersectio region of beam elemts and generally modeled with coupled rotational springs. In this study, hoint modeling technique is presented. First, the definitions of and anlaysis hypothesis for the joint are defined. Second the evaluation method of the joint stiffness from the static test is proposed. This method is simpler than existing evaluaiton methods. Third, the sensitivity analysis method and updating algorithm forjoint stiffness are presented. To verify these melthods, the finite element results of structural models with rigid joints and rotational spring joints are compared with experimental results.

Damage of bonded, riveted and hybrid (bonded/riveted) joints, Experimental and numerical study using CZM and XFEM methods

  • Ezzine, M.C.;Amiri, A.;Tarfaoui, M.;Madani, K.
    • Advances in aircraft and spacecraft science
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    • v.5 no.5
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    • pp.595-613
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    • 2018
  • The objective of our study is to analyze the behavior of bonded, riveted and hybrid (bonded / riveted) steel / steel assemblies by tensile tests and to show the advantage of a hybrid assembly over other processes. the finite element method with the ABAQUS numerical code was used to model the fracture behavior of the different assemblies. Cohesive zone models (CZM) have been adopted to model crack propagation in bonded joints using a bilinear tensile separation law implemented in the ABAQUS finite element code. The riveted assemblies were modeled with the XFEM damage method identified in this ABAQUS numerical code. Both CZM and XFEM methods are combined to model hybrid assemblies. The results are consistent with the experimental results and make it possible to guarantee the validity of the applied numerical model. The use of a hybrid assembly shows a high resistance compared to other conventional methods, where the number of rivets has been highlighted. The use of the hybrid assembly improves mechanical strength and increases service life compared to a single lap joint and a riveted joint.

Prediction of the Torque Capacity for Tubular Adhesive Joints with Composite Adherends (복합재료 접착체를 가지는 튜브형 접합부의 토크전달능력 예측)

  • Oh, Je-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1543-1550
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    • 2006
  • Since the performance of joints usually determines the structural efficiency of composite structures, an extensive knowledge of the behavior of adhesive joints and the related effect on joint strength is essential for design purposes. In this study, the torque capacity of adhesive joints was predicted using the combined thermal and mechanical analyses when the adherend was a composite tube. A finite element analysis was performed to evaluate residual thermal stresses developed in the joint, and mechanical s stresses in the adhesive were calculated including both the nonlinear adhesive behavior and the behavior of composite tubes. Three different joint failure modes were considered to predict joint failure: interfacial failure, adhesive bulk failure, and adherend failure. The influence of the composite adherend stacking angle on the residual thermal stresses was investigated, and how the residual thermal stresses affect the joint strength was also discussed. Finally, the predicted results were compared with experimental results available in literature.