• Title/Summary/Keyword: mechanical grinding

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Variation of Grinding Force and Wheel Life in Surface Grinding (평면연삭에서 연삭력 변화와 숫돌수명)

  • Choi, Soung-Sam;Koo, Yang;Kwak, Jae-Seob;Ha, Man-Kyong;Park, No-Kwang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.59-65
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    • 2002
  • In the grinding process, the degree of the sharpness in wheel grain affects the surface roughness and the dimensional accuracy. If a wheel with dull grains is used, te grinding force will be increased and the surface roughness deteriorated. To produce a precision component, the magnitude of parameters related to the wear amount of a grinding wheel has to be limited. In this study, a variation of the grinding force and the surface roughness were measured to seek the machining characteristics of the WA and CBN wheels. From the wear amount of the grinding wheel and the removal rate of workpiece, the grinding ratio was calculated. And also the wheel life was determined at a rapid decreasing point of the grinding ratio. The difference between the surface of wheel-workpiece before grinding and after wheel life was clearly verified with a microscopic photo.

The Structural Characterization of Pristine and Ground Graphenes with Different Grinding Speed in Planetary Ball Mill

  • Lee, Tae-Jin;Munkhshur, Myekhlai;Tanshen, Md. Riyad;Lee, Dae-Chul;Chung, Han-Shik;Jeong, Hyo-Min
    • Journal of Power System Engineering
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    • v.17 no.5
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    • pp.23-29
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    • 2013
  • The activation process is the key to graphene's practical application. In this study, the effect of grinding speed in planetary ball mill on structural integrity of graphene has been studied at various grinding speed such as 100 rpm, 200 rpm, 300 rpm, 400 rpm and 500 rpm. The morphology and structure of pristine graphene and ground graphenes were studied using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and Raman spectroscopy respectively. According to these results, structural properties of graphene were improved when grinding speed was increased.

Precision Grinding Characteristics of Hardened Steel (경화 열처리강의 정밀연삭가공)

  • Choi, Won Sik;Bae, Dae Won
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.6
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    • pp.355-361
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    • 2005
  • In this study, the effects of the maximum undeformed chip thickness on grinding characteristics of hardened steel in down-grinding have been investigated. The meaured grinding forces become larger as the workpiece velocity increases. The specific energy, e decreases as the maximum undeformed chip thickness increase. When the maximum undeformed chip thickness is the same, the specific energy, e decreases as the grain size increases.

A Study on the Development of Multi Grinding Machine for Automotive Crankshaft (자동차 크랭크샤프트 멀티 연삭시스템 개발에 관한 연구)

  • Choi, Yun Seo;Park, Hwi Keun;Hwang, In Hwan;Cho, Hyun Taek;Song, Soon Tae;Choi, Jun Seok;Lee, Nam Doo;Lee, Jong Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1147-1151
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    • 2013
  • A Crankshaft Multi Grinding Machine is developed for manufacturing of high precision crankshaft. The grinding head part of the developed machine should be moved precisely during grinding of work materials. In this paper, structural and modal analysis for the crankshaft multi grinding machine is carried out to check the design criteria of the machine.

Temperature Distribution of Workpiece Varying with Grinding Condition (연삭조건 변화에 따른 가공물의 온도 분포)

  • Ha, Man-Kyung;Kwak, Jae-Seob;Kwak, Tae-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.59-65
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    • 2002
  • Grinding temperature between a grinding wheel and a workpiece surface, rising rapidly during a machining operation, has bad effects on a surface integrity such as the burning, the residual stress and the crack. In this study, the temperature distribution was obtained briefly by the finite element method and the grinding temperature of a workpiece varying with the grinding condition was measured experimentally. For obtaining the grinding temperature, a thermocouple method was applied. Three thermocouples were inserted in a surface of each workpiece. Changed grinding conditions were the depth of cuts, the feedrate, the dry and wet grinding, the up and down grinding and the number of pieces.

Hydrogen Absorption by Mg-Ni-Fe2O3 and Mg-Ni-Ti during Mechanical Grinding under Hydrogen

  • Kwak, Young Jun;Park, Hye Ryoung;Song, Myoung Youp
    • Korean Journal of Metals and Materials
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    • v.50 no.11
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    • pp.855-859
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    • 2012
  • Samples with compositions of 80 wt% Mg-14 wt% Ni-6 wt% $Fe_2O_3$ and 80 wt% Mg-14 wt% Ni-6 wt% Ti were prepared by mechanical grinding under hydrogen (reactive mechanical grinding). Their hydrogen absorptions during reactive mechanical grinding were examined. TGA and BET analysis were employed to investigate the hydrogen storage properties of the prepared alloys. TGA analysis of the $Mg-14Ni-6Fe_2O_3$ showed an absorbed hydrogen quantity of 6.91 wt% while that of Mg-14Ni-6Ti was 2.59 wt%. BET analysis showed that the specific surface areas of $Mg-14Ni-6Fe_2O_3$ and Mg-14Ni-6Ti after reactive mechanical grinding were $264m^2/g$ and $64m^2/g$, respectively. The larger absorbed hydrogen quantity and the larger specific surface area of $Mg-14Ni-6Fe_2O_3$ after RMG than those of Mg-14Ni-6Ti after RMG showed that the effects of $Fe_2O_3$ addition are much stronger than those of Ti addition during reactive mechanical grinding.

A Study on the Modal Analysis of Hybrid Vertical Grinding System Bed (수직형 복합 연삭시스템 베드의 동특성 해석에 관한 연구)

  • Choi, Seung-Geon;Kim, Seong-Hyun;Choi, Woong-Kirl;Shin, Hyun-Jung;Lee, Eun-Sang;Kim, Kyu-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.50-56
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    • 2013
  • Machine tools are the cores of industrial development in recent period. It is difficult to develop a system which can do cutting and grinding process in the one system. Hybrid Vertical Grinding System is capable of processing in a single apparatus cutting or grinding. The modal analysis and structural analysis for the development of Hybrid Vertical Grinding System is the first time of domestic work. In this study, Hybrid Vertical Grinding System bed was designed and analyzed by using SS401 and FC300 as materials. And by using Finite Element Methods, the design and material of the bed was analysed. Finally, we can make a better choice of structure and material of the bed by comparing the analysis results.

Modeling of the Axial Movement of Parts During Centerless Through-Feed Grinding

  • Kim, Kang
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1044-1053
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    • 2003
  • There are two major differences between the centerless infeed grinding process and the centerless through-feed grinding process. One is an axial movement of workpieces, and the other is that several workpieces are ground simultaneously and continuously by through-feeding. Because of these differences, through-feed ground parts inherently possess not only the roundness error but also the tapering error. The aims of the research reported in this paper are to examine this inherent tapering characteristic and to find the effects of grinding variables (center height angle, regulating wheel tilt angle, and shape of grinding wheel surface). To accomplish the objectives, experiments were carried out using two types of cylindrical workpiece shapes. Also, computer simulations were performed using the 3-D through-feed grinding model.

Cylindrical Grinding Integrity - A Review on Surface Integrity

  • Alagumurthi, N.;Palaniradja, K.;Soundararajan, V.
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.24-44
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    • 2007
  • Cylindrical grinding is one of the important metal cutting processes used extensively in the finishing operation of discrete components. The inherent high cutting temperature in grinding if not controlled may lead to rapid tool wear, which in turn will lead to dimensional inaccuracy. The very nature of the grinding mechanism in material removal impairs the grounded surfaces by inducing residual stress, micro cracks and other thermal damages at the machined surface. This paper is an attempt to review some of the surface integrity issues in cylindrical grinding taken up and reported by number of researchers over the years. This review may have been planned to be useful to the researchers and other professionals interested to work on grinding.

The Development of Hybrid Vertical Grinding System (차세대 하이브리드 수직형 복합 연삭시스템의 개발)

  • Choi, Seung Geon;Kim, Seong Hyun;Choi, Woong Kirl;Lee, Eun Sang;Choi, Ji Hun;Lee, Seok Joo;Kim, Kyu Dong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1139-1145
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    • 2013
  • Machine tools are the cores of industrial development in recent period. It is difficult to develop a system which can do cutting and grinding process in the one system. Hybrid Vertical Grinding System is capable of processing in a single apparatus cutting or grinding. The modal analysis and structural analysis for the development of Hybrid Vertical Grinding System is the first time of domestic work. This paper describes the technologies of Hybrid Vertical grinding machine and intend to introduce the studies in the development of the Hybrid Vertical Grinding System.