• 제목/요약/키워드: mechanical device

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고로의 연소효율을 높이기 위한 화염영상 정밀 검출 및 화염제어 (Flame image precise measurement and flame control to raise combustion efficiencies of a blast furnace)

  • 김재열;이승철;곽남수;한재호
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.8-14
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    • 2014
  • Pulverized coal (PC) has become an important auxiliary fuel in the iron and steel industry since the technique of pulverized coal injection (PCI) was developed for iron making. The combustion efficiencies of pulverized coal in blowpipes and tuyeres under various operational conditions are numerically predicted to determine the performance levels with regard to different locations of the nozzles in a blast furnace. A variety of parameters, including the pulverized coal quantities, oxygen amounts, inlet temperatures of the tuyeres, and the mass flow rate of coal carrier gas are taken into consideration. Also, in order to develop greater efficiency than those of existing coal injection systems, this study applies a flame measurement system using a charge-coupled device (CCD) camera and a frame grabber. It uses auto sampling algorithms from the flame shape information to determine the device for the optimal location control for PCI. This study finds further improvements of the blast furnace performance via the control of the PCI locations.

고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석 (The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process)

  • 김상백;심정섭;김준형;류병태
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.445-450
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    • 2017
  • ZPP(Zirconium Potassium Perchlorate)는 산화제 potassium perchlorate, 금속원료 zirconium, 결합제 Viton 조성의 점화제이다. ZPP는 항공우주산업, 추진제 점화원, 자동화 산업에 사용되고 있다. 본 연구에서는 PMD(Pyrotechnic Mechanical Device)에 사용되는 ZPP의 제조공정 및 형상/열량/압력값과 같은 특성을 연구하였다. ZPP 제작 시, 원료들을 고속으로 교반하여 ZPP가 균일한 입자크기 및 형상으로 제작될 수 있도록 혼화공정을 설계하였다.

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Dual-zone reactor와 CeO2/ZrO2 Foam Device를 이용한 고온 태양열 열화학 싸이클의 수소 생산 (Hydrogen Production with High Temperature Solar Heat Thermochemical Cycle Using Dual-zone Reactor and CeO2/ZrO2 Foam Device)

  • 조지현;서태범
    • 한국태양에너지학회 논문집
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    • 제37권5호
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    • pp.27-37
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    • 2017
  • In this study, an artificial solar simulator composed of a 2.5 kW Xe-Arc lamp and mirror reflector was used to carry out the solar thermal two step thermochemical water decomposition cycle which can produce high efficiency continuous hydrogen production. Through various operating conditions, the change of hydrogen production due to the possibility of a dual-zone reactor and heat recovery were experimentally analyzed. Based on the reaction temperature of Thermal-Reduction step and Water-Decomposition step at $1,400^{\circ}C$ and $1,000^{\circ}C$ respectively, the hydrogen production decreased by 23.2% under the power off condition, and as a result of experiments using heat recovery technology, the hydrogen production increased by 33.8%. Therefore, when a thermochemical two-step water decomposition cycle is conducted using a dual-zone reactor with heat recovery, it is expected that the cycle can be operated twice over a certain period of time and the hydrogen production amount is increased by at least 53.5% compared to a single reactor.

원통형 공작물 검사장치의 기계장치 설계 (Design of the Mechanical System for the Cylindrical Workpiece Inspection System)

  • 황현석;김갑순
    • 한국기계가공학회지
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    • 제18권2호
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    • pp.22-28
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    • 2019
  • In this study, we describe the mechanical design of the cylindrical workpiece inspection system which that can inspect the workpiece machined in the CNC lathe. The workpiece automatic measuring device is composed of a workpiece aligning mechanism, a workpiece diameter measuring mechanism, and a workpiece height measuring mechanism. If the workpiece machined on the CNC lathe is placed on the pedestal of the cylindrical workpiece inspection system, the workpiece aligning mechanism moves the workpiece to the diameter-measuring position and the height- measuring positions, and the diameter-measuring mechanism and the height- measuring mechanisms sequentially measure the diameter and the height of the workpiece. The cylindrical workpiece inspection system was designed and manufactured. The characteristic experiment was conducted to confirm the operation of the machine tool of the cylindrical workpiece inspection system. As a The result of the characteristic test shows that, the workpiece automatic measuring device operated safely.

소규모 공작기계용 소재공급장치의 이송 셔틀 시스템에 관한 구조해석 (Structural Analysis of a Carriage Shuttle System : A Material Supply Device for Small-Scale Machine Tools)

  • 강대성;정은익;김경희;백일천;이중섭
    • 한국기계가공학회지
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    • 제18권4호
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    • pp.62-68
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    • 2019
  • The aim of this study was to interpret the structure and dynamics of a transfer shuttle system as a material supply device for small machine tools. The following conclusions were obtained by performing a structural interpretation of the material supply equipment with respect to workload and the dynamical interpretation of a flexible multibody carriage shuttle. When a 1,000-kg workload was applied to a fork lift, the safety factor was approximately 1.86. To conservatively assess the integrity of the structure, a 1,000-kg workload would be proper. In the case of a deflection of the fork system, the width increased with increasing time. The greatest deflection occurred at 5.5 s, which was the largest increase in the time point of the fork system.

부산공동어시장 현대화를 위한 양륙자동화설비 구축 방안에 관한 연구 (Automatic Unloading System for Modernizing the Busan Cooperative Fish Market)

  • 이경창;정영석;곽성우;손정현
    • 한국기계가공학회지
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    • 제20권1호
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    • pp.88-94
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    • 2021
  • Currently, the Busan cooperative fish market follows a traditional market style. This study first investigates the current conditions and environment of the market, and to modernize the market, it proposes a new automatic unloading system based on the benchmark of Namhae Suhyup. In this system, a Korean-type suction fish vacuum pump is employed to increase the loading time. An automatic grader with an adjusting device for inclined angles and a weighing machine with an automatic alignment device are proposed. In addition, a folding machine is employed to prepare boxes. The specifications for each subsystem are provided. By implementing this system, the freshness of fish can be maintained and the sellers can earn more. This system can also be applied to the cooling system of the fish reservoir of littoral sea fishing boats.

엔진 폐열을 이용한 소형담수화장치의 실험적 연구 (Experimental Study of a Small Desalination Device Using Engine Waste Heat)

  • 이임경;고광수;박윤철
    • 한국지열·수열에너지학회논문집
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    • 제18권1호
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    • pp.12-19
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    • 2022
  • Desalination has the advantage of being easy to supply water resources. However most desalination devices are developed mainly for large plants and it is not common to use desalination system for a small fishing ship. More than 50% of the input fuel energy of the small shipbuilding's engine is wasted without reused in a ship, and it is necessary to improving the fuel efficiency of the small fishing ship. In this study, a desalination device using waste heat from engine of the ships was developed. As results, it was found that if the condensing chamber uses a fan to circulate the water vapor, the freshwater production was up to 40.0% higher, and the freshwater production efficiency was up to 30.1% increased when the fan was operated.

사물인터넷 센서를 이용한 동적 부품의 스트레인 측정 방법 (Strain measurement method for moving parts using IoT sensors)

  • 김바다;안영철;박정현;유영준;이철희;이대엽
    • 드라이브 ㆍ 컨트롤
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    • 제20권1호
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    • pp.41-47
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    • 2023
  • The aim of this study was to develop a method for installing strain gauges on moving, lubricating oil-filled, and sealed parts, such as drive shafts of equipment, including construction machinery. A measuring device was constructed using an embedded CPU and an IoT sensor to measure the strain of the strain gauge, which allowed for the measurement of axial torque and axial force, and subsequent analysis. To verify the performance of the developed device, the axial torque and axial force of the forklift were measured during operation using a strain gauge attached to the inside of the drive shaft. This study confirmed the possibility of measuring and analyzing the strain of a moving part, such as the inside of a drive shaft, which is sealed and filled with hydraulic oil.

아민기 치환 시 용매 사용량 절감을 위한 기계 장치 설계 및 NH2-HNT 제조 (Mechanical Device Design for Solvent Usage Reduction for Amine Group Substitution and Production of NH2-HNT)

  • 김문일
    • 한국환경과학회지
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    • 제32권6호
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    • pp.477-482
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    • 2023
  • Halloysite nanotube (HNT) has a nanotube structure with the chemical formula of Al2Si2O5(OH)4 · nH2O and is a natural sediment of aluminosilicate. A lot of research has been conducted to improve the mechanical properties of epoxy composites by generating interactions between HNTs and polymers through surface treatment of HNTs, such as exchange of amine group as a terminal functional group. However, most of the surface modification methods are performed under wet conditions, which require a relatively large amount of time, manpower and solvent. In order to save time and simplify complicated procedures, a dry coating machine was designed and used for amine group exchange. Comparing the XPS results, it was found that the results of NH2-HNT prepared using a dry coating machine and the substitution through the wet method were not significantly different, and it has been confirmed that the amount of solvent used and the time savings can be made.

A novel triaxial testing device for unsaturated soils with measurement of suction and volumetric strains

  • Qian-Feng Gao;Mohamad Jrad;Mahdia Hattab;Said Taibi;Jean M. Fleureau
    • Geomechanics and Engineering
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    • 제37권2호
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    • pp.109-122
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    • 2024
  • Standard triaxial cells are commonly used to measure the mechanical behavior of saturated soils. However, this type of standard system is difficult to use for unsaturated soil specimens since it cannot measure the changes in the pore-air volume and pressure. This paper proposes to extend the measurement possibilities of the standard triaxial testing device in a simple way and to adapt it to partially saturated soils. The system is supplied by two hygrometers installed at each end of the cylindrical unsaturated specimen to measure local relative humidity, which allows the derivation of suction. The volumetric strain of the specimen is calculated by analyzing digital photos captured from the outside of the transparent cell wall. Specimens made of kaolin clay, having different hydraulic properties, were tested to verify the reliability of the measurements, and thus, the relevance of the proposed techniques to study the mechanical behavior of unsaturated soils.