• Title/Summary/Keyword: mechanical characteristics

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The Precision of Lead Frame Etching Characteristics Using Monte-Carlo Simulations

  • Jeong, Heung-Cheol;Choi, Gyung-Min;Kim, Duck-Jool
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.73-78
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    • 2007
  • The objective of this work was to simulate lead frame etching characteristics to optimize the etching process, Characteristics such as the etching factor and uniformity were investigated for different actual operating conditions, including pressure, distance from the nozzle tip, pipe pitch, and feed speed. The correlation between the etching and spray characteristics was analyzed to develop the etching model. Spray characteristics obtained from an experiment using a phase Doppler anemometer system were then simulated using a Monte-Carlo technique, The etching process model was coded in the Java language, The spray and etching characteristics were correlated with each other and simulated results agreed well with the measured data for a lead frame etching process, The optimal operating parameters under various conditions were successfully determined.

Effect of Machining Characteristics Aluminium Alloy added Composition Elements (알루미늄 합금의 성분원소가 절삭 특성에 미치는 영향)

  • 채왕석;김경우;최현민;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.857-860
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    • 1997
  • The purpose of this research was to study the influence of machining characteristics for aluminum alloys. The effect of metallic microstructural variables on the measures of machinability of aluminum alloys has no been adequately investigated. Machining Characteristics are influenced significantly by mechanical characteristics, composition and structure of material etcs. For improvement of machining characteristics, various studies are reported. In this paper, composition elements add to aluminum alloys within the limit of sustaining mechanical characteristics of metallic material. We have analyzed dynamic characteristics of cutting resistance, tensile strength value, hardness value etcs.

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Nano-Mechanical and Tribological Characteristics of Ultra-Thin Amorphous Carbon Film Investigated by AFM

  • Chung, Koo-Hyun;Lee, Jae-Won;Kim, Dae-Eun
    • Journal of Mechanical Science and Technology
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    • v.18 no.10
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    • pp.1772-1781
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    • 2004
  • The mechanical as well as tribological characteristics of coating films as thin as a few nm become more crucial as applications in micro-systems grow. Especially, the amorphous carbon film has a potential to be used as a protective layer for micro-systems. In this work, quantitative evaluation of nano-indentation, scratching, and wear tests were performed on the 7nm thick amorphous carbon film using an Atomic Force Microscope (AFM). It was shown that AFM-based nano-indentation using a diamond coated tip can be feasibly utilized for mechanical characterization of ultra-thin films. Also, it was found that the critical load where the failure of the carbon film occurred was about 18${\mu}$N by the ramp load scratch test. Finally, the wear experimental results showed that the quantitative wear rate of the carbon film ranged 10$\^$-9/~10$\^$-8/ ㎣ /N cycle. These experimental methods can be effectively utilized for a better understanding the mechanical and tribological characteristics at the nano-scale.

Experimental Study on Dynamic Characteristics of an Impinging Jet Injector (충돌형 분사기의 동특성 실험연구)

  • Kim, Jiwook;Chung, Yunjae;Lee, Ingyu;Yoon, Youngbin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.5
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    • pp.86-94
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    • 2013
  • Research on dynamic characteristics of injectors gives us insight for preventing combustion instability in a rocket engine. While lots of studies have been done about swirl injectors' dynamic characteristics, little is known about impinging jet injectors' dynamic characteristics. For this reason, this study was aimed to reveal the dynamic characteristics of an impinging jet injector based on experiment using a hydraulic mechanical pulsator. Gain, which is the relationship between input pressure and output value(pressure or velocity) was analyzed with the frequency and manifold pressure change. Pulsating frequency was chosen in the low range: 5, 10, 15 Hz. As a background work, Methods to determine the jet velocity were discussed. Klystron effect was also considered as a factor of this experiment.

Tribological Characteristics of ABS-like Resin According to Silicon Oil Viscosity (실리콘 오일 점도에 따른 ABS-like 레진의 트라이볼로지 특성)

  • Park, Seonghyun;Son, Jungyu;Woo, Seongwoong;Ryu, Euijin;Lee, Hyunseop
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.365-370
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    • 2020
  • Recently, additive manufacturing (AM) technology has been applied to various industries such as automotive, aviation, medical, and electronics. Most prior studies are limited to the mechanical properties of printed materials, and few studies are being conducted on their tribological characteristics. However, the friction and wear characteristics of the material should be studied in order to utilize the components manufactured using AM technology as mechanical parts. In this study, the friction and wear characteristics of acrylonitrile-butadiene-styrene (ABS)-like resin printed with stereo lithography apparatus (SLA) 3D printing are evaluated according to the viscosity of silicon oil lubricant using a ball-on-disk experiment. Lubricants with a viscosity of 500, 1000, and 2000 cSt are prepared for the experiment. If silicon oil lubricants are used during the ball-on-disk test, the coefficient of friction (COF) and wear rates are significantly reduced, and the higher the viscosity of the lubricant, the lower will be the COF and wear rates. It is also verified that the temperature of the specimen owing to friction also decreases according to the viscosity of the lubricant. This is because of the silicon oil film thickness, and the higher the viscosity of the lubricant, the thicker will be the oil film. More studies on the tribological characteristics of 3D printing materials and suitable lubricants will be required to use 3D printed parts as mechanical elements.

Turbulent Mixing Flow Characteristics of Solid-Cone Type Diesel Spray

  • Lee, Jeekuen;Shinjae Kang;Park, Byoungjoon
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1135-1143
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    • 2002
  • The intermittent spray characteristics of the single-hole diesel nozzle (d$\sub$n/=0.32 mm) used in the fuel injection system of heavy-duty diesel engines were experimentally investigated. The mean velocity and turbulent characteristics of the diesel spray injected intermittently into the still ambient were measured by using a 2-D PDPA (phase Doppler particle analyzer) . The gradient of spray half-width linearly increased with time from the start of injection, and it approximated to 0.04 at the end of the injection. The axial mean velocity of the fuel spray measured along the radial direction was similar to that of the free air jet within R/b= 1.0-1.5 regardless of elapsing time, and its non-dimensional distribution corresponds to the theoretical velocity distributions suggested by Hinze in the downstream of the spray flow fields. The turbulent intensity of the axial velocity components measured along the radial direction represented the 20-30% of the U$\sub$cι/ and tended to decrease in the outer region. The turbulent intensity in the trailing edge was higher than that in the leading edge.

Effect of Swirling Flow by Normal Injection of Secondary Air on the Gas Residence Time and Mixing Characteristics in a Lab-Scale Cold Model Combustor

  • Shin, D.;Park, S.;Jeon, B.;Yu, T.;Hwang, J.
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2284-2291
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    • 2006
  • The present study investigates gas residence time and mixing characteristics for various swirl numbers generated by injection of secondary air into a lab-scale cylindrical combustor. Fine dust particles and butane gas were injected into the test chamber to study the gas residence time and mixing characteristics, respectively. The mixing characteristics were evaluated by standard deviation value of trace gas concentration at different measurement points. The measurement points were located 25 mm above the secondary air injection position. The trace gas concentration was detected by a gas analyzer. The gas residence time was estimated by measuring the temporal pressure difference across a filter media where the particles were captured. The swirl number of 20 for secondary air injection angle of 5$^{\circ}$ gave the best condition: long gas residence time and good mixing performance. Numerical calculations were also carried out to study the physical meanings of the experimental results, which showed good agreement with numerical results.

Reliability evaluation of water distribution network considering mechanical characteristics using informational entropy

  • Kashani, Mostafa Ghanbari;Hosseini, Mahmood;Aziminejad, Armin
    • Structural Engineering and Mechanics
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    • v.58 no.1
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    • pp.21-38
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    • 2016
  • Many studies have been carried out to investigate the important factors in calculating the realistic entropy amount of water distribution networks, but none of them have considered both mechanical and hydraulic characteristics of the networks. Also, the entropy difference in various networks has not been calculated exactly. Therefore, this study suggested a modified entropy function to calculate the informational entropy of water distribution networks so that the order of demand nodes and entropy difference among various networks could be calculated by taking into account both mechanical and hydraulic characteristics of the network. This modification was performed through defining a coefficient in the entropy function as the amount of outflow at each node to all dissipated power in the network. Hence, a more realistic method for calculating entropy was presented by considering both mechanical and hydraulic characteristics of network while keeping simplicity. The efficiency of the suggested method was evaluated by calculating the entropy of some sample water networks using the modified function.

Mechanical and Durability Characteristics of Latex-Modified Concrete Using Ultra Rapid Hardening Cement (초속경 시멘트를 이용한 라텍스 개질 콘크리트의 역학성능과 내구성능)

  • Park, Sang-Hyun;Jung, Si-young;Kim, Hyun-yu;Choi, Kyoung-Kyu
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.5
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    • pp.153-160
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    • 2019
  • The purpose of this study was to investigate the mechanical and durability characteristics of latex-modified concrete using ultra rapid hardening cement : four types of mechanical tests including compressive strength, modulus of elasticity, flexural strength and bond strength were performed; and seven types of durability tests including resistance of concrete to chloride ion penetration, freeze-thaw resistance, scaling resistance, coefficient of thermal expansion, cracking tendency, abrasion resistance and drying shrinkage were performed. Required material performance of each test was determined in accordance with the Korea specification for repair of concrete and pavement repairing materials. The test results satisfied the required material performances, and presented a good mechanical and durability characteristics. In particularly, the materials showed early development of compressive strength, flexural strength and bond strength at 3 and 4 hours after curing. SEM photos were also taken to investigate the micro structures of the materials after chloride ion penetration test.

Effect of wing form on the hydrodynamic characteristics and dynamic stability of an underwater glider

  • Javaid, Muhammad Yasar;Ovinis, Mark;Hashim, Fakhruldin B.M.;Maimun, Adi;Ahmed, Yasser M.;Ullah, Barkat
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.4
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    • pp.382-389
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    • 2017
  • We are developing a prototype underwater glider for subsea payload delivery. The idea is to use a glider to deliver payloads for subsea installations. In this type of application, the hydrodynamic forces and dynamic stability of the glider is of particular importance, as it has implications on the glider's endurance and operation. In this work, the effect of two different wing forms, rectangular and tapered, on the hydrodynamic characteristics and dynamic stability of the glider were investigated, to determine the optimal wing form. To determine the hydrodynamic characteristics, tow tank resistance tests were carried out using a model fitted alternately with a rectangular wing and tapered wing. Steady-state CFD analysis was conducted using the hydrodynamic coefficients obtained from the tests, to obtain the lift, drag and hydrodynamic derivatives at different angular velocities. The results show that the rectangular wing provides larger lift forces but with a reduced stability envelope. Conversely, the tapered wing exhibits lower lift force but improved dynamic stability.