• 제목/요약/키워드: mechanical alloying process

검색결과 220건 처리시간 0.026초

Fabrication of FeCuNi alloy by mechanical alloying followed by consolidation using high-pressure torsion

  • Asghari-Rad, Peyman;Kim, Yongju;Nguyen, Nhung Thi-Cam;Kim, Hyoung Seop
    • 한국분말재료학회지
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    • 제27권1호
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    • pp.1-7
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    • 2020
  • In this research, a new medium-entropy alloy with an equiatomic composition of FeCuNi was designed using a phase diagram (CALPHAD) technique. The FeCuNi MEA was produced from pure iron, copper, and nickel powders through mechanical alloying. The alloy powders were consolidated via a high-pressure torsion process to obtain a rigid bulk specimen. Subsequently, annealing treatment at different conditions was conducted on the four turn HPT-processed specimen. The microstructural analysis indicates that an ultrafine-grained microstructure is achieved after post-HPT annealing, and microstructural evolutions at various stages of processing were consistent with the thermodynamic calculations. The results indicate that the post-HPT-annealed microstructure consists of a dual-phase structure with two FCC phases: one rich in Cu and the other rich in Fe and Ni. The kernel average misorientation value decreases with the increase in the annealing time and temperature, indicating the recovery of HPT-induced dislocations.

High-Temperature Deformation Behavior of Ti3Al Prepared by Mechanical Alloying and Hot Pressing

  • Han, Chang-Suk;Jin, Sung-Yooun;Kwon, Hyuk-Ku
    • 한국재료학회지
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    • 제30권2호
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    • pp.57-60
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    • 2020
  • Titanium aluminides have attracted special interest as light-weight/high-temperature materials for structural applications. The major problem limiting practical use of these compounds is their poor ductility and formability. The powder metallurgy processing route has been an attractive alternative for such materials. A mixture of Ti and Al elemental powders was fabricated to a mechanical alloying process. The processed powder was hot pressed in a vacuum, and a fully densified compact with ultra-fine grain structure consisting of Ti3Al intermetallic compound was obtained. During the compressive deformation of the compact at 1173 K, typical dynamic recrystallization (DR), which introduces a certain extent of grain refinement, was observed. The compact had high density and consisted of an ultra-fine equiaxial grain structure. Average grain diameter was 1.5 ㎛. Typical TEM micrographs depicting the internal structure of the specimen deformed to 0.09 true strain are provided, in which it can be seen that many small recrystallized grains having no apparent dislocation structure are generated at grain boundaries where well-developed dislocations with high density are observed in the neighboring grains. The compact showed a large m-value such as 0.44 at 1173 K. Moreover, the grain structure remained equiaxed during deformation at this temperature. Therefore, the compressive deformation of the compact was presumed to progress by superplastic flow, primarily controlled by DR.

기계적 합금화 및 스파크 플라즈마 소결에 의해 제조된 Al-Fe-X계 합금의 열적 안정성: II. Al-Fe-Cr and Al-Fe-Mo (Thermal Stability of Al-Fe-X Alloy System Prepared by Mechanical Alloying and Spark Plasma Sintering: II. Al-Fe-Cr and Al-Fe-Mo)

  • 이현권;이상우;조경식
    • 한국분말재료학회지
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    • 제12권1호
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    • pp.43-50
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    • 2005
  • Mechanical alloying using high-energy ball mill and subsequent spark plasma sintering (SPS) process was applied to Al-Fe-Cr and Al-Fe-Mo powder mixture to investigate effects of Cr and Mo addition on thermal stability of Al-Fe, and thereby to enhance its thermal stability up to $500^{\circC}$. Various analytical techniques including micro-Vickers hardness test, SEM, TEM, X-ray diffractometry and corrosion test were carried out. It was found that addition of Cr and Mo to Al-Fe system played a role of grain growth inhibitor of matrix Al and some precipitates such as $Al_3Fe$ during SPS and subsequent heat treatment. The inhibition of grain growth resulted in increased Vickers hardness and thermal stability up to $500^{\circC}$ comparing to those of Al-Fe alloy system.

기계적 합금화로 제조한 N형 β의 상변화 및 열전 특성 (Phase Transformation and Thermoelectric Properties of N-tyre β Processed by Mechanical Alloying)

  • 어순철
    • 한국재료학회지
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    • 제12권5호
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    • pp.375-381
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    • 2002
  • N-type ${\beta}-FeSi_2$ with a nominal composition of $Fe_{0.98}Co_{0.02}Si_2$ powders has been produced by mechanical alloying process and consolidated by vacuum hot pressing. As-milled powders were of metastable state and fully transformed to ${\beta}-FeSi_2$ phase by subsequent isothermal annealing. However, as-consolidated $Fe_{0.98}Co_{0.02}Si_2$ consisted of untransformed mixture of ${\alpha}-Fe_2Si_ 5$ and $\varepsilon$-FeSi phases. Isothermal annealing has been carried out to induce the transformation to a thermoelectric semiconducting ${\beta}-FeSi_2$ phase. The transformation behavior of ${\beta}-FeSi_2$ was investigated by utilizing DTA, a modified TGA under magnetic field, SEM, and XRD analyses. Isothermal annealing at $830^{\circ}C$ in vacuum led to the thermoelectric semiconducting ${\beta}-FeSi_2$ phase transformation, but some residual metallic $\alpha$ and $\varepsilon$ phases were unavoidable even after prolonged annealing. Thermoelectric properties were remarkably improved by isothermal annealing due to the transformation from metallic $\alpha$ and $\varepsilon$ phases to semiconducting phases.

기계적 합금화법에 의한 영구자석용 $Sm_2Fe_{17}N_x$ 화합물의 제조 (Preparation of Hard Magnetic $Sm_2Fe_{17}N_x$ Compound by Mechanical Alloying)

  • 이충효;김명근;석명진;김지순;윤석길;권영순
    • 한국분말재료학회지
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    • 제8권1호
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    • pp.55-60
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    • 2001
  • Mechanical alloying technique was applied to prepare hard magnetic $Sm_2Fe_{17}N_x$ compound powders. Staring from pure Fe and Sm powders, the formation process of hard magnetic $Sm_2Fe_{17}N_x$ phase by mechanical alloying and subsequent solid state reaction was studied. As milled powders were found to consist of Sm-Fe amorphous and $\alpha$-Fe phases in all compositions of $Sm_xFe_{100-x}$(x = 11, 13, 15, 17). The effects of starting composition on the formation of $Sm_2Fe_{17}$ intermetallic compound was investigated by heat treatment of mechanically-alloyed powders. When Sm content was 15 at.%, heat-treated powders consisted of nearly $Sm_2Fe_{17}$ single phase. For preparation of hard magnetic $Sm_2Fe_{17}N_x$ powders, additional nitriding treatment was performed under $N_2$ gas flow at 45$0^{\circ}C$. The increase in the coercivity and remanence was proportional to the nitrogen content which increased drastically at first and then increased gradually as the nitriding time was extended to 3 hours.

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Thermoelectric Properties of Nano Structured $CoSb_3$ Synthesized by Mechanical Alloying

  • Ur, Soon-Chul;Kwon, Joon-Chul;Choi, Moon-Kwan;Kweon, Soon-Yong;Hong, Tae-Whan;Kim, Il-Ho;Lee, Young-Geun
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.665-666
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    • 2006
  • Undoped $CoSb_3$ powders were synthesized by mechanical alloying (MA) of elemental powders using a nominal stoichiometric composition. Nano-structured, single-phase skutterudite $CoSb_3$ was successfully produced by vacuum hot pressing (VHP) using MA powders without subsequent annealing. Phase transformations during synthesis were investigated using XRD, and microstructure was observed using SEM and TEM. Thermoelectric properties in terms of Seebeck coefficient, electrical conductivity, thermal conductivity and figure of merit(ZT) were systematically measured and compared with the results of analogous studies. Lattice thermal conductivity was reduced owing to increasing phone scattering in nano-structured MA $CoSb_3$, leading to enhancement in the thermoelectric figure of merit. MA associated with VHP technique offers an alternative potential processing route for the process of skutterudite.

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기계적합금화법에 의한 연자성 복합분말의 제조 및 구조관찰 (Fabrication and Structural Observation of a Soft Magnetic Composite Powders by Mechanical Alloying)

  • 이충효
    • 한국재료학회지
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    • 제29권4호
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    • pp.252-257
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    • 2019
  • Fabrication of soft magnetic composite powders for the $Fe_2O_3-Ca$ system by mechanical alloying(MA) has been investigated at room temperature. It is found that soft magnetic composite powders in which CaO is dispersed in ${\alpha}-Fe$ matrix are obtained by MA of $Fe_2O_3$ with Ca for 5 hours. Changes in magnetization and coercivity also reflect the details of the solidstate reduction process of hematite by pure metal of Ca during MA. The saturation magnetization of MA powders increases with increasing MA time and reaches a maximum value of 65 emu/g after 7 hours of MA. The average grain size of ${\alpha}-Fe$ in MA powders, estimated by diffraction line-width, gradually decreases with increasing MA time and reaches 52 nm after 5 hours of MA. It can also be seen that the coercivity of the 5-hour MA sample is fairly high at 190 Oe, suggesting that the grain refinement of already-produced ${\alpha}-Fe$ tends to clearly occur during MA.

기계적합금화에 의한 α-Fe/Al2O3 자성 나노복합재료의 제조 및 치밀화 (Fabrication and densification of magnetic α-Fe/Al2O3 nanocomposite by mechanical alloying)

  • 이충효;김한웅
    • 한국결정성장학회지
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    • 제23권6호
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    • pp.314-319
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    • 2013
  • 본 연구에서는 $Fe_2O_3-Al$계 나노복합재료를 제조하기 위하여 실온 기계적 합금화법(MA)을 적용하였다. $Fe_2O_3$와 순금속 Al의 혼합분말을 5시간 동안 MA 처리한 결과 ${\alpha}-Fe$ 기지에 $Al_2O_3$가 미세하게 분산된 ${\alpha}-Fe/Al_2O_3$ 나노복합분말을 얻을 수 있었다. 또한 MA 분말의 자화값 및 보자력 측정을 통하여 볼밀처리 중 순금속 Al에 의한 헤마타이트의 고상환원 과정을 자세히 관찰할 수 있었다. MA 분말시료의 벌크화를 위하여 소결온도 $1000^{\circ}C$$1100^{\circ}C$, 압력 60 MPa 에서 SPS 소결을 실시하였다. SPS 과정에서 MA 5시간 시료의 수축은 소결 개시 후 $700^{\circ}C$ 이상에서 크며 소결온도 $1100^{\circ}C$까지 비교적 단조롭게 수축함을 알 수 있었다. X선 회절 결과로부터, MA 분말을 $1100^{\circ}C$에서 SPS 소결시킨 ${\alpha}-Fe/Al_2O_3$ 나노복합재료의 경우 ${\alpha}-Fe$상 평균 결정립 크기가 180 nm임을 알 수 있었다. 또한 MA 분말을 $1000^{\circ}C$에서 SPS 소결시킨 시료의 보자력이 88 Oe로 여전히 높은 값을 보이는 사실로부터 소결과정 중 자성상 ${\alpha}-Fe$의 결정립 성장이 크게 억제된 것으로 판단된다.