• Title/Summary/Keyword: mechanical alloying process

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Effect of Process-Control Agents on Characteristics of Amorphous Al-Y-Ni-Co Alloy Powder Produced by Mechanical Alloying

  • Nguyen, H.V.;Kim, J.C.;Kim, J.S.;Kwon, Y.J.;Kwon, Y.S.
    • Journal of Powder Materials
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    • v.17 no.1
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    • pp.7-12
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    • 2010
  • In this work, effect of various process-control agents (PCAs) on the mechanical alloying of amorphous alloy of $Al_{85}Y_8Ni_5Co_2$ has been investigated. The dependence of the particle shape, size and crystallization behavior of the amorphous alloy powders on the type of PCAs and their concentrations was investigated by using X-ray diffraction, field-emission scanning electron microscopy and differential scanning calorimetry. It was found that the additive of toluene could affect positively the amorphization and thermally induced crystallization processes, as well as the size refinement, morphology and particle-size distribution of as-milled powders in comparison with alloy obtained without PCA.

Production and Properties of Amorphous TiCuNi Powders by Mechanical Alloying and Spark Plasma Sintering

  • Kim, J.C.;Kang, E.H.;Kwon, Y.S.;Kim, J.S.;Chang, Si-Young
    • Journal of Powder Materials
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    • v.17 no.1
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    • pp.36-43
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    • 2010
  • In present work, amorphous TiCuNi powders were fabricated by mechanical alloying process. Amorphization and crystallization behaviors of the TiCuNi powders during high-energy ball milling and subsequent microstructure changes were studied by X-ray diffraction and transmission electron microscope. TEM samples were prepared by the focused ion beam technique. The morphology of powders prepared with different milling times was observed by field-emission scanning electron microscope and optical microscope. The powders developed a fine, layered, homogeneous structure with milling times. The crystallization behavior showed that glass transition, $T_g$, onset crystallization, $T_x$, and super cooled liquid range ${\Delta}T=T_x-T_g$ were 628, 755 and 127K, respectively. The as-prepared amorphous TiCuNi powders were consolidated by spark plasma sintering process. Full densified TiCuNi samples were successfully produced by the spark plasma sintering process. Crystallization of the MA powders happened during sintering at 733K.

Fabrication of Composite Powders by Mechanical Alloying of Magnetite-M (M = Ti, Al) Systems (마그네타이트와 금속(Ti, Al)의 기계적 합금화에 의한 복합분말의 합성)

  • 홍대석;이성희;이충효;김지순;권영순
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.247-252
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    • 2004
  • Recently, it has been found that mechanical alloying (MA) facilitates the nanocomposites formation of metal-metal oxide systems through solid-state reduction during ball milling. In this work, we studied the MA effect of Fe$_{3}$O$_{4}$-M (M = Al, Ti) systems, where pure metals are used as reducing agents. It is found that composite powders in which $Al_{2}$O$_{3}$ and TiO$_{2}$ are dispersed in $\alpha$-Fe matrix with nano-sized grains are obtained by mechanical alloying of Fe$_{3}$O$_{4}$ with Al and Ti for 25 and 75 hours, respectively. It is suggested that the large negative heat associated with the chemical reduction of magnetite by aluminum is responsible for the shorter MA time for composite powder formation in Fe$_{3}$O$_{4}$-Al system. X-ray diffraction results show that the reduction of magnetite by Al and Ti if a relatively simple reaction, involving one intermediate phase of FeAl$_{2}$O$_{4}$ or Fe$_{3}$Ti$_{3}$O$_{10}$. The average grain size of $\alpha$-Fe in Fe-TiO$_{2}$ composite powders is in the range of 30 nm. From magnetic measurement, we can also obtain indirect information about the details of the solid-state reduction process during MA.

A study on the fabrication process development of FeTi type alloy for Ni/MH battery (니켈-수소 2차전지용 철-티타늄계 전극용 합금제조 공정에 관한 연구)

  • Lee, Moon-Goo;Kim, Eul-Su;Jeong, Sun-Dol;Kim, Ki-Won;Ahn, Hyo-Jun
    • Transactions of the Korean hydrogen and new energy society
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    • v.10 no.1
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    • pp.1-7
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    • 1999
  • In order to study on the effect of fabrication methods on the changes of hydrogenation properties of FeTi alloy, FeTi samples were prepared using three different methods, i.e., arc melting, mechanical alloying and combination of the two methods. The FeTi prepared by mechanical alloying represented amorphous structure. The hydrogen storage capacity of arc melted FeTi alloy is larger than any other samples. However, FeTi electrode fabricated by mechanical alloying after arc melting showed largest discharge capacity among them.

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Effects of Mechanical Alloying Treatment on Age Hardening Behavior of Rapidly Solidified Al-5Cr-2Zr Alloy (급속냉각한 Al-5Cr-2Zr 합금의 시효경화에 미치는 기계적 합금화 처리효과)

  • 김완철
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.5
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    • pp.29-35
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    • 1994
  • The microstructual refinement process of Al-5Cr-2Zr alloys mechanical alloying 30h can be divided in five stages ; initial stage, welding predomminance stage, spherical partical formation stage, convolution welding predominance stage, and steady state. The rate of structural of aluminium splats was roughly logarithmic with processing time ; ${\in}$=k/0.78 ln(1+0.0028t). The age hardening in rapidly solidified Al-5Cr-2Zr alloys is ascribed to the coherency and dispersion hardening. Coherency hardening is occurred by matastable cubic Al3Zr precipitates in Al-Cr-Zr alloys. Dispersion hardening after mechanical alloying is attributed to the finely-dispersed $Al_2O_3$ and $Al_4C_3$ in Al-5Cr-2Zr alloys.

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Effects of Ce on the Mechanical Alloying Behavior and Thermal Stability of Al-8wt.%Fe Powder (Al-8wt.%Fe 분말의 기계적 합금화 거동과 열적안정성에 미치는 Ce의 영향)

  • 오광진
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.4-14
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    • 1994
  • The effects of Ce on the mechanical alloying behavior and the thermal stability of Al-8wt.%Fe were investigated. The steady states of Al-8wt.%Fe and Al-8wt.%Fe-4wt.%Ce powders with 1.5 wt.% stearic acid as a process control agent were reached after mechanical alloying for 1000 minuties and 1300 minuties respectively at the conditions of the impeller revolving velocity of 300 rpm and the ball to powder input ratio of 50 : 1. The hardness of Al-8wt.%Fe specimen hot extruded and isothermally aged at various temperatures for up to 1000 hours decreased rapidly at 50$0^{\circ}C$ and its high temperature ultimate tensile strength began to decrease at 40$0^{\circ}C$ with increasing aging time. The decrease in the hardness and ultimate tensile strength of the specimen were reduced substantially by addition of Ce. It was thought to be due to the formation of thermally stable A14Ce and All3Fe3Ce intermetallic compounds.

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Preparation of Intermetallic Compound of Ternary Al-B-C System by Mechanical Alloying

  • Takahashi, Teruo;Yamashita, Michiru;Yamada, Kazutoshi;Kohzuki, Hidenori
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1033-1034
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    • 2006
  • Metallic compound of ternary Al-B-C system was prepared by mechanical alloying (MA) using Al, boron and graphite powders as starting materials. MA was carried out using Spex 8000 mixer/mill for 50 hours in an argon atmosphere without process control reagent such as methyl alcohol. The MA powders obtained were heat-treated in vacuum at the temperature of 873 and 1273 K for 5 hour. Pure ternary Al-B-C compound was obtained in the chemical content of Al:B:C=55:27:18. The ternary compound obtained in this study has a new phase whose crystal structure is not identified yet.

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Mechanical Alloying Effect in Immiscible Cu-Based Alloy Systems.

  • Lee, Chung-Hyo;Lee, Seong-Hee;Kim, Ji-Soon;Kwon, Young-Soon
    • Journal of Powder Materials
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    • v.10 no.3
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    • pp.164-167
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    • 2003
  • The mechanical alloying effect has been studied on the three Cu-based alloy systems with a positive heat of mixing. The extended bcc solid solution has been formed in the Cu-V system and an amorphous phase in the Cu-Ta system. However, it is round that a mixture of nanocrystalline Cu and Mo Is formed in the Cu-Mo system. The neutron diffraction has been employed at a main tool to characterize the detailed amorphization process. The formation of an amorphous phase in Cu-Ta system can be understood by assuming that the smaller Cu atoms preferentially enter into the bcc Ta lattice during ball milling.

A Study on Stress Corrosion of Al-8ti-1B Alloys by Mechanical Alloying (기계적 합금화한 Al-8Ti-1B 합금의 응력부식에 관한 연구)

  • 김기주;강성군;백영남
    • Journal of the Korean institute of surface engineering
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    • v.27 no.4
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    • pp.215-222
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    • 1994
  • The role dispersoids has been studied in a number of researches as a key point for the high strength application of dispersion strengthened aluminum alloy. The mechanical alloying(MA) process with high mechanical properties of dispersion strengthened MA Al-8Ti-1B alloys were invested in order to evaluate their stress corrosion cracking(SCC) application. SCC properties of the mechanically alloyed Al-8Ti-1B were studied using slow strain rate test(SSRT). In this study Al-8Ti-1B alloy were more susceptible to SCC in solutions of pH=2.01 and 13.2 than pH=6.81 solution. In this study Al-8Ti-1B alloys by MA had more SCC resistance than Al-8Ti alloys or Al 7075-T73 alloys. So Al-8Ti-1B alloys by MA had more resistance in SSRT SCC susceptinility test than any other above alloying metals.

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Thermal Stability and Weight Reduction of Al0.75V2.82CrZr Refractory High Entropy Alloy Prepared Via Mechanical Alloying (기계적 합금화를 이용한 Al0.75V2.82CrZr 내화 고엔트로피 합금의 경량화 및 고온 열안정성 연구)

  • Minsu Kim;Hansung Lee;Byungmin Ahn
    • Journal of Powder Materials
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    • v.30 no.6
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    • pp.478-483
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    • 2023
  • High-entropy alloys (HEAs) are characterized by having five or more main elements and forming simple solids without forming intermetallic compounds, owing to the high entropy effect. HEAs with these characteristics are being researched as structural materials for extreme environments. Conventional refractory alloys have excellent high-temperature strength and stability; however, problems occur when they are used extensively in a high-temperature environment, leading to reduced fatigue properties due to oxidation or a limited service life. In contrast, refractory entropy alloys, which provide refractory properties to entropy alloys, can address these issues and improve the high-temperature stability of the alloy through phase control when designed based on existing refractory alloy elements. Refractory high-entropy alloys require sufficient milling time while in the process of mechanical alloying because of the brittleness of the added elements. Consequently, the high-energy milling process must be optimized because of the possibility of contamination of the alloyed powder during prolonged milling. In this study, we investigated the high-temperature oxidation behavior of refractory high-entropy alloys while optimizing the milling time.