• Title/Summary/Keyword: material saving

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A Study on Manufacture of Phosphor Screen for Video Phone Tube (Video Phone Tube用 형광박의 제조에 관한 연구)

  • Woo, Jin-Ho
    • Journal of the Korean Graphic Arts Communication Society
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    • v.22 no.2
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    • pp.123-138
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    • 2004
  • The video phone tube (VPT) of monochrome CRT have utilized home door phone, fish-finder and the rear watch monitors. Phosphor screen formation is made by electrodeposition spin coating and thermal transfer methods etc. Recently, thermal transfer method was developed, as a novel method, to form the phosphor surface for mnonchrom VPT. This method have advantages of simple process, automatization, clean environment, saving raw material and saving running-cost. In this study, it was developed new phosphor of VPT, and tested about phosphor paste properties. An experimental studies of VPT as a new phosphor property and improved VPT's manufacturing process shortening and brightness. As thermal transper method is a paste processing, it is important that rheology of phosphor effects on the formation of phosphor screen. Hence this paper was studied rheology properties of phosphor paste and the formation of phosphor screen had looked most suitable condition. Experimented thermal separation properties of low calcination temperature resin and the result analyzed comparison by TGA. Also, examined calcination properties to reduce remaining binder phosphor.

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Development of Electrical and Oil Heater for Energy Saving (에너지 절감형 전기 유류 겸용 온풍기 개발)

  • Chung, Sung-Won;Kim, Dong-Keon;Gong, Sang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.38-43
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    • 2011
  • This study was carried out to evaluate the structural stability of hybrid type fan heater. The evaluation of structural safety of hybrid fan heater was conducted by using Ansys Workbench and CFX-11 under the design condition. The hybrid fan heater was operated by heat transfer for heat source supplied from electric heater and combustion gas. According to result of structural analysis, the maximum equivalent stress of hybrid fan heater was 150MPa when the temperature of heat transfer fluids was $150^{\circ}C$. It was found that the hybrid fan was structurally safe because the value of maximum equivalent stress was smaller than that of yield stress of the material.

A study on the optimal design for heat insulation of hot water piping systems using a dynamic programming (동적계획법을 이용한 고온수배관의 최적보온설계에 관한 연구)

  • 유희한;하주식
    • Journal of Advanced Marine Engineering and Technology
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    • v.11 no.1
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    • pp.39-52
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    • 1987
  • Recently, the design problem of heat insulation have been reappraised in the aspect of energy saving due to the rising trend of energy cost. For example, that design problem is increasingly requsted in the fields of accommodation air conditioning systems, hot water supply systems, cargo handling systems, district heating or cooling systems. The rational design of heat insulation of piping systems can not only improve the overall efficiency of energy transfer but also give energy saving. In this paper, the heat insulation problem of district heating systems is therefore modeled as the multi-stage decision processes, suitable for dynamic programming technique. And take the object function as the sum of heat insulation material cost involved construction cost and heat loss cost, and propose the design method to minimize the object function for overall piping systems by dynamic programing. Effectiveness of design method presented here is proved by a computer simulation.

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Empirical Research for the Sound Insertion Loss of Panels (다중 페널의 차음성능에 대한 실험적 연구)

  • Ko, Kang-Ho;Kook, Hyung-Seok;Kim, Young-Ho
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.198-203
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    • 2001
  • This paper discusses an experimental method for measuring the insertion loss (IL) performance of a double panel that are used in vehicles. Instead of two adjacent reverberation chambers which are generally used to measure the transmission loss (TL) of the large sound isolation materials, air-borne sound insulation tester was utilized to determine the IL and articulation index (AI) of standardized deadening materials. In comparison to reverberation chamber method, air-borne sound insulation tester method is more space-saving, more time-saving and more simple to the automotive acoustics. From the empirical results, it is verified that the performance of deadening materials is closely connected with thickness of panels, type of filling material that is filled into a double panel, and area ratio of double panel.

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The Precise Extrusion-Technical Development to Get Excellent Mechanical-property and Accurate Shape- Dimension (우수한 기계적 특성과 형상치수 확보를 위한 정밀 압출기술개발)

  • Lee, Hyun-Cheol;Lee, Kwang-Sik;Oh, Kae-Hee;Park, Sang-Woo
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.311-320
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    • 2009
  • Most advanced countries are researching to apply light weight materials far rolling stock because weight reduction for railway body derives cost-saving, energy-saving, and high-speed. Likewise, current Korea rolling stock field makes arduous effects of weight-reduction, miniaturization, and high-efficiency to achieve a high-speed railway. Aluminum becomes suitable material for these projects because it is much lighter than steel or stainless. Manufacturing the railway car body by using the Aluminum is increasing because Aluminum is not bringing the corrosion by unique oxidation-passivate. Aluminum extrusion profile far railway body requires a high mechanical property, accurate shape dimension, and stable quality because the railway body is composed with many different kinds of extruded profiles. Therefore, it is necessary to research about Aluminum precision-extrusion technology to maintain exit temperature and die load. The goal of this project is applying the Aluminum extrusion profile to next-generation railway car body by developing the Aluminum extrusion profile according to precision-extrusion technology which may maintain isothermal exit temperature.

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Development of Aircap Wall Module through the Lamination of Aircap (에어캡 적층을 통한 에어캡 벽 모듈 개발)

  • Kim, Kyung Soo;Seo, Jang Hoo;Kim, Yong Seong;Lee, Haeng Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.10
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    • pp.504-514
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    • 2017
  • The insulation performance of aircaps has been recognized and various studies regarding the aircap as a solution to increased building energy consumption are being carried out. However, the aircap is not durable and therefore it cannot play the role of an independent finishing material. Accordingly, the purpose of this study is to suggest an aircap wall module with improved durability through the lamination of the aircap and verify its effectiveness by evaluating its energy saving performance for lighting and air conditioning through a full-scale testbed. The conclusions of this study are as follows. 1) The aircap wall module featuring a laminated aircap that is being proposed in this study can save lighting energy due to the permeability of the aircap in comparison to previous insulating materials. 2) The aircap wall module with a laminated aircap is effective in improving heating and air-conditioning energy saving when it is more than 15 cm-thick during summer and winter in comparison to a 5 cm-thick prefabricated panel. 3) The aircap wall module featuring a laminated aircap is effective in improving lighting and heating and air-conditioning energy saving when it is 10 cm- and 5 cm-thick during summer and winter, respectively, in comparison to a 5 cm-thick prefabricated panel.

Preparation of Monodispersed Silica-Rubitherm®Microparticles Using Membrane Emulsification and Their Latent Heat Properties (막유화법을 이용한 단분산성 실리카-루비덤® 마이크로 입자의 제조 및 잠열 특성)

  • Kim, Soo-Yeon;Jung, Yeon-Seok;Lee, Sun-Ho;You, Jin-Oh;Youm, Kyung-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.2
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    • pp.215-225
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    • 2015
  • Recently, the importance of energy saving and alternative energy is significantly increasing due to energy depletion and the phase change material (PCM) research for saving energy is also actively investigating. In this research, the membrane emulsification using SPG membrane was used to make various microencapsulated phase change material (MPCM) particles which were comprised of $Rubitherms^{(R)}$ (RT-21 and RT-24) core and silica coating. We investigated the pressure of the dispersion phase, the concentration of surfactant, and the ratio of $Rubitherm^{(R)}$ and silica to prepare various MPCM particles. The DSC and TGA were used to examine the heat stability and latent heat properties. Also, PSA, SEM, and optical microscopy were used to confirm the size of $Rubitherm^{(R)}$ particles and the thickness of silica shell. The average of particle size was $7-8{\mu}m$. And, FT-IR was also used to enforce the qualitative analysis. Finally, the MPCM particles obtained from membrane emulsification showed monodispersed size distribution and the heat stability and latent heat were kept up to 80% compared to pure $Rubitherm^{(R)}$. So, it can be effectively used for wallpaper, buildings and interior products for energy saving as PCMs.

The Characteristics of a Sandwich Tube with a Truss Core under Lateral Loading (측면하중을 받는 트러스형 내부구조를 가지는 샌드위치 튜브의 특성)

  • Jung, C.G.;Seong, D.Y.;Yang, D.Y.;Moon, K.J.;Ahn, D.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.268-271
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    • 2007
  • A sandwich tube is a structured material that has two inner and outer circular tubes and light material between them. In this paper, a sandwich tube with a pyramidal truss core is introduced. Fabrication method and example made by brazing are shown. The behavior of the sandwich tube under lateral loading is predicted by analytical and numerical method. Comparative study between the sandwich and the monocoque tube is performed at a point of view such as strength and weight saving. As a result, proposed tube is appropriate for application to lightweight structural material

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A Study on the Formability of Engine Cradle applied to Hydroforming according to Material Properties (하이드로포밍을 적용한 Engine Cradle의 소재 특성에 따른 성형성 고찰)

  • 박재헌;최이천;김경기
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.249-253
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    • 2003
  • In recent years, developments of light weight vehicle are one of the most important issues in automotive makers. New materials and new processes have been studied on the point of weight saving of chassis worldwide. Associated with materials, applications of high strength steel, aluminium, magnesium are being developed. On the point of new processes, tailored welded blank and hydroforming have been applied. In this paper, focusing to both material and process, we have applied hydroforming process to the engine cradle. In addition to that, three kinds of high strength steel have been applied to the development of light weight material for hydroforming. All the studies have been carried by FEM.

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Development of Remeshing Algorithm using Mesh Compression Method (격자 압축법을 이용한 격자 재구성 알고리즘 개발)

  • Hong J. T.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.62-65
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    • 2000
  • For saving time and cost of experiment Finite Element Method has been developed for several decades. It's the defect of FEM that when we are in processing of finite element analysis, the material if deformed so much that we can't proceed analysis any more. In this case, the remeshing process should be done on this material. In hot forging process, almost all remeshing process does not consider flash of the material. Because as mesh size become swatter, consuming time become larger. But if mesh size is big, there is the defect that the result of analysis is not so accurate. So, new remeshing algorithm is needed to save time and to get more accurate result.

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