• Title/Summary/Keyword: material saving

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A technical study on mold of productivity improvement for Insert Injection of Reverse Engineering (리버스 엔지니어링을 통한 인서트 사출의 생산성향상을 위한 금형기술연구)

  • Lee, S.Y.;Kim, Y.G.;Woo, C.K.;Kim, O.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.535-538
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    • 2008
  • Insert-injection molding can inject two different materials or two colors in the same mold and process. If this injection process use, product has ability because the base part maintain strength and specified part can inject soft-material. It makes the cost down by single operation automatically for saving wages. In this paper, we designed double-injection mold for automobile remote control to inject secondary using this part as insert after inject external appearance of product. CAE analysis was progressed gate location and runner size as variable and analysis result is reflected in mold design process. As a result, it could solved badness that is generated at the conventional mold. Additionally, cost is downed by reducing loss of runner as well as could omit painting process because surface of finished product is improved through new mold.

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Die design system for deep drawing and ironing of high pressure gas cylinder

  • Yoon Ji-Hun;Choi Young;Park Yoon-So
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.4
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    • pp.31-36
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    • 2005
  • This paper describes a research work on the die design for the deep drawing & ironing(D. D. I) of high pressure gas cylinder. D. D. I die set is large-sized die used in horizontal press, which is usually composed of a drawing, and an ironing die. Design method of D. D. I die set is very different from that of conventional cold forging die set. Outer diameter of the die set is fixed because of press specification and that of the insert should be as small as possible for saving material cost. In this study, D. D. I die set has been designed to consider those characteristics, and the feasibility of the designed die has been verified by FE-analysis. In addition, the automated system of die design has been developed in AutoCAD R14 by formulating the applied methods to the regular rules.

Accreditation Criteria of Environmentally-Friendly Hospitals in the USA, UK and Australia (해외 친환경 병원 인증기준 고찰 : 미국, 영국, 호주를 중심으로)

  • Kang, Jung-Kyu;Seo, Young-Joon;Park, Hyun-Suk
    • Health Policy and Management
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    • v.20 no.4
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    • pp.139-169
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    • 2010
  • The purpose of this study is to compare accreditation criteria of environmentally-friendly hospitals in the USA, UK and Australia and find out the implications for Korean hospitals. The comparison was made in terms of 11 categories : sustainable site, water efficiency, energy & atmosphere, transportation, indoor environmental quality, health, material & resources, management, waste, innovation, and regional priority. Literature review of the study revealed that most of the environmentally-friendly hospitals have experienced such positive effects as cost saving, health promotion of patients & employees and good reputation etc. The study result implies that the following factors are so critical to settle environmentally-friendly hospitals in Korea: 1) CEO's interest & support, 2) education for employees, 3) efficient renovation of existing facility and 4) data accumulation on the effectiveness of environmentally- friendly hospitals by scientific methods.

Optimum design of multi-span composite box girder bridges using Cuckoo Search algorithm

  • Kaveh, A.;Bakhshpoori, T.;Barkhori, M.
    • Steel and Composite Structures
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    • v.17 no.5
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    • pp.705-719
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    • 2014
  • Composite steel-concrete box girders are frequently used in bridge construction for their economic and structural advantages. An integrated metaheuristic based optimization procedure is proposed for discrete size optimization of straight multi-span steel box girders with the objective of minimizing the self-weight of girder. The metaheuristic algorithm of choice is the Cuckoo Search (CS) algorithm. The optimum design of a box girder is characterized by geometry, serviceability and ultimate limit states specified by the American Association of State Highway and Transportation Officials (AASHTO). Size optimization of a practical design example investigates the efficiency of this optimization approach and leads to around 15% of saving in material.

CO2 Capture from the Hydrogen Production Processes (수소생산 공정에서의 이산화탄소 포집)

  • Yeon Ki, Hong
    • Journal of Institute of Convergence Technology
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    • v.12 no.1
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    • pp.19-23
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    • 2022
  • Interest in hydrogen production to respond to climate change is increasing. Until now, hydrogen has been mainly produced through the SMR (Steam Methane Reforming) process using natural gas. A large amount of CO2 is emitted in the hydrogen production process through SMR, and the gas flow including CO2 generated in the SMR process has different characteristics for each emission source, so it is important to apply a suitable CO2 capture process. In the case of PSA tail gas or synthesis gas, the applicability of an amine-based process has been confirmed or demonstrated close to a commercial level. However, in the case of the flue gas generated from the reformer, it is still difficult to apply the conventional amine-based process because the partial pressure of CO2 is relatively low. Energy-saving innovative absorbents such as phase separation absorbents can be a solution to these difficulties.

A Study on the Analysis of Insulation Performance according to Curtain Wall Type and Insulation Material Form (커튼월 형태 및 단열재 형상에 따른 단열성능 분석에 관한 연구)

  • You, Nam-Gyu;Hong, Sang-Hun;Kim, Hae-Na;Seo, Eun-Seok;Kim, Bong-Joo;Jung, Ui-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.165-166
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    • 2019
  • Curtain wall means a non-bearing wall that forms the outer walls of a building to divide the exterior and interior space. The increased use of curtain walls is diverse, including structural safety, watertightness, and wind pressure. As the government's energy conservation policy and the aim of zero-energy houses, the importance of heat reduction is also greatly increased. So, the study of monotony is constantly being conducted. Thus, in this study, insulation performance was analyzed through simulation according to the shape of curtain wall and the shape of insulation inside, and the purpose of this study was to provide basic data on the application of insulation criteria by energy saving design of buildings.

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A Study on Direct Cooling and Washing Machine for Energy Saving-Type Dyeing Machine (에너지 절감형 염색기용 직접냉각수세장치에 대한 연구)

  • Han, Seung-Chul;Kim, Jin-Ho;Kim, Je-Hoon;Lee, Sung-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.485-491
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    • 2012
  • Due to increase in production of the domestic textile industry, energy consumption in textile industry is still growing. Traditional dyeing machine has high temperature and pressure. Accordingly, it uses an indirect cooling system that utilize a heat exchanger to cool after the dyeing. However, this indirect cooling system consumes a great deal of water, takes prolonged periods of time to process and, most importantly, because of the condensing of the dye at the cooling stage requires further energy in reduction cleaning and washing process. Therefore, in this paper, we propose a direct cooling washing machine that replaces the traditional indirect cooling system to provide coolant into the dyeing machine. The newly proposed direct cooling washing machine will still use parts of the traditional dying but will be able to skip the cooling as well as the reduction cleaning and washing process, resulting in less processing time and lower energy consumption. Also, we made a prototype. The prototype was applied to dyeing machine to test the direct cooling washing machine's ability and dyeing property. Additionally, we compared indirect cooling washing machine with direct cooling washing machine about ability, material and energy saving assessment.

The Differences of Temperatures, Growth and Crown Gall Occurrence in Young 'Kyoho' Grapevines According to Heat Conservation Materials during Winter (보온피복재 종류가 '거봉' 포도 유목의 월동시 온도 차이, 발아 및 근두암종병 발생에 미치는 영향)

  • Nam, Sang-Young;Kim, Seon-Kyu;Kim, Kyoung-Mi;Jung, Jai-Hyun;Choi, Kwan-Soon
    • Horticultural Science & Technology
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    • v.16 no.4
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    • pp.517-519
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    • 1998
  • This experiment was carried out to find out the effects of heat conservation materials (burying in soil, lagging, lagging +straw, nonwoven fabric, nonwoven fabric+straw) on freezing damage, labor saving, and crown gall occurrence of 'Kyoho' grapes. Temperature differences in burying in soil and lagging with $2.8^{\circ}C$ and $6.4^{\circ}C$, respectively and were considered favorable for over-wintering of grapevines. Heat conservation index in lagging +straw and burying in soil calculated from degree-hours below $-10^{\circ}C$ was 5 to 7 times higher than that of open field. Budbreak started earlier in lagging with+straw and nonwoven fabric+straw covering, and percent budbreak was increased by 22% and 7%, respectively, as well as higher than burying in soil. Diameter of bearing mother branch and length of internode and daughter branch were gross or long with soil and lagging straw and nonwoven fabric+straw. Cane growth was enhanced by burying in soil and lagging with+straw treatment. Crown gall occured higher in soil covered grape vines Labor saving was obtained in lagging with as much as 44% compared to burying in soil.

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A Door Frame for Wind Turbine Towers Using Open-Die Forging and Ring-Rolling Method (열간자유단조와 링롤링공법을 이용한 풍력발전기용 도아프레임 개발)

  • Kwon, Yong Chul;Kang, Jong Hun;Kim, Sang Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.721-727
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    • 2015
  • The mechanical components for wind turbines are mainly manufactured using open-die forging. This research introduces an advanced forging method to produce the door frame of the tubular wind turbine tower. The advantages of this new forging method are an increase in the raw material utilization ratio and a reduction in energy cost. In the conventional method, the door frame is hot forged with a hydraulic press and amounts of material are machined out because of the shape difference between the forged and final machine products. The proposed forging method is composed of hot forging and ring rolling processes to increase the material utilization ratio. The effectiveness of this new forging method is deeply related to the ring rolled blank dimension before the final forging. To get the optimal ring rolled blank, forged shape prediction using the finite element analysis method was applied. The forged dimensions produced by the new forging method were verified through the first article production.

Case Study on the Target Products for Applicable Uni-materailization (적용 가능한 유니소재화 대상제품 발굴 및 사례 연구)

  • Ju, Hong-Shin;Yun, Hye-Ri;Yeon, Seong-Mo;Ko, Kwan-Tae
    • Clean Technology
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    • v.19 no.2
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    • pp.173-183
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    • 2013
  • A various methodologies like eco product design, recycling, remanufacturing have been proposed for the increase of resource recirculation and energy saving worldwide. Uni-materialization in this paper, one of measures is presented. Uni-materialization is defined as the unification or simplification of material that is easy resource recycling and reduce waste generation at source during product design, manufacturing, delivery, use and disposal. This study developed calculates the qualitative and quantitative of assessment index for evaluating target products applicable uni-materialization. There are 9 assessment articles considered economic performance, technological property and environmental property and a study on target product applied assessment indexes. As a result it is possible for 3 target products to apply uni-materialization product except for a window blind, and the concrete concept of uni-materialization for improving objectivity of assessment index and the consideration of industrial distinct character are needed.