• Title/Summary/Keyword: material saving

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A Study on Die Wear Model considering Thermal Softening(II) -Application of Suggested Wear Model (열연화를 고려한 금형마멸모델에 관한 연구(II) -마멸모델의 적용)

  • Kang, Jong-Hun;Park, In-Woo;Jae, Jin-Soo;Kang, Seong-Soo
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.282-290
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    • 1998
  • In bulk metal forming processes prediction of tool life is very important for saving production cost and achieving good material properties. Generally the service life of tools in metal forming process is limited to a large extent by wear, fracture and plastic deformation of tools. In case of hot and warm forging processes tool life depends on wear over 70%. In this study finite element analyses are con-ducted to warm and hot forging by adopting suggested wear model. By comparison of simulation and eal profile of die suggested wear model. By comparison of simulation and real profile of die suggested model is verified.

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A Study on the Mathematical Interpretation o Hydraulic Behaviour in Packing Tower (충전탑에서 수력학적 거동의 수학적 해석 연구)

  • 김석택
    • Journal of Korean Society for Atmospheric Environment
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    • v.17 no.1
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    • pp.51-56
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    • 2001
  • This study was carried out to interpret mathematically hydraulic behaviour in packing tower which packed 50 mm plastic Hiflow-ring with a dimension of 300 mm wide and 1,400 mm high. In view of energy saving, the recent packing. 50 mm plastic Higlow-ring was superior to conventional packings because of low pressure drop in high loads. As relative error between numerically predicted and experimentally obtained values was less then 6% in the loading and flooding point, it found that therir results appeared to be adequate. Comparison of hose two values in both dry and wet packing conditions. relative errors amount to 3.96 and 5.6%, respectively. In order to evaluate the operating characteristics of packing, the type, size, and material for packings must be estimated in various system and loads. This study is able to calculated pressure drop, hold-up, gas and liquid loads using mathematical interpretation. For these calculation, the specific constants of each packings must be calculated first all. The method of mathematical interpretation in this study turned out to be superior to the existing methods because of reduced errors at loading and flooding point.

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A Study on the Thermal and Electrical Characteristics with Manufacture of the Heating Element by Using Carbon with Bar Type (봉상 카본 발열체의 제조와 열 및 전기적 특성에 관한 연구)

  • 배강열;이광성;정한식;정희택;정효민
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.5
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    • pp.430-437
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    • 2004
  • This paper is intended as an investigation of study on the thermal and electrical characteristics of the carbon heating element. In this experimentation, the electric material used is the crystalline graphite a kind of natural graphite. The bentonite is used to solidify the heating element and the vacuum furnace is used for sintering it. It is noted that the natural drying time should be at least 58 hours. The plating of the electric pole with the electroless nickel showed the lowest contact resistance among others. The resistance shows linear variation with regard to length. For the insulation and resolution, the glaze coating is best with 80% of water content. The temperature rising characteristic of the heating element is better than sheath heater saving 43% of rising time. The correlation equation for temperature was obtained with the electric power.

Mechanical Properties of Aluminium Alloy with Cellular Structure. (미세기공 알루미늄 소재의 기계적 성질)

  • 윤성원;이승후;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.695-698
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    • 2002
  • Induction heating process is one of the most efficient heating process in terms of temperature control accuracy and heating time saving. In the past study, fabrication process of cellular 6061 alloys by powder metallurgical route and induction heating process was studied. To supplement the framing conditions that studied in past study, effect of induction heating capacity and holding time at foaming temperature were investigated. Under the achieved framing conditions, teamed 6061 alloys were fabricated for variation of foaming temperature, and porosities(%)-foaming temperature curves were obtained by try-error experimental method. Uniaxial compression tests were performed to investigate the relationship between porosities(%) and stress-strain curves of framed 6061 alloy. Also, energy absorption capacity and efficiency were calculated from stress-strain curves to investigated. Moreover, dependence of plateau stress on strain rate was investigated in case of cellular 6061 alloy with low porosities(%)

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A study on using composite materials for automotive clutch connector reliability (복합소재를 이용한 자동차 클러치 커넥터 안정성에 관한 연구)

  • Yi, Chang-Heon;Lee, Jong-Hyung;Byun, Jae-Hyuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.81-88
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    • 2013
  • Recently, energy-saving technology is rapidly becoming a crucial issue for mankind due to the depletion of natural resources. From this perspective, every automobile manufactures are trying to develop light materials and to validate safety with environmental consideration. In this study, we developed clutch connector tube which is the parts of power transferring clutch with light materials to substitude for existing general steel materials. We also verified that the general steel materials can be replaced with nylon, fiberglass, stainless and plastic materials or not. As a result, we verified that the mixture of glass and nylon composite material can substitude the general steel.

A Study on the Characteristic of Contactless Power Supply System for Operation Pattern of Stocker System (Stocker 시스템의 동작패턴에 대한 비접촉 전원장치의 특성에 관한 연구)

  • Hwang, Gye-Ho;Lee, Bong-Seob
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.10
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    • pp.23-27
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    • 2011
  • In this paper, material handing cleanroom stocker system for thin film solar cell line of photovoltaic industry and liquid crystal display line of flat panel display industry was selected for the study. Optimum solution for stocker system's CPS(Contactless Power Supply) is approached by changing the motion pattern, optimizing design & production, and analyzing characteristics of the power system. As a result, acceleration time of X-Axis changed from 3 sec to 4 sec, changed the input characteristic of CPS within approximately 11[kW]. This result shows that extending acceleration time of the X-Axis in Stocker Crane's motion pattern can reduce the capacity of the CPS, thus saving the manufacturing cost.

Study of Forming Analyzing Auto-body panel by Using One-step Finite Element Method (One-Step 유한요소법을 이용한 차체판넬 성형해석에 관한 연구)

  • Jung, D.W.;Lee, C.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.261-264
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    • 2006
  • Many process parameters have an effect on the auto-body panel forming process. A well-designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented in this paper, the one-step approach by using a finite element inverse method will be introduced to predict the initial blank shape the developed program is applied to auto-body panel forming.

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A Study on the Environmental Philosophy and the Ecological Planning for Housing Developments (환경철학의 이해와 생태적 주거의 계획기법에 관한 연구)

  • 현택수
    • Journal of the Korean housing association
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    • v.10 no.4
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    • pp.147-159
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    • 1999
  • As we have come to realize the problems caused by the modern civilization as well as the importance of the preservation of nature. Ecological building and urban design come to attract more attention. Therefore, the object of this study is providing the design factors and improving the design methods for the developments of ecological housing complex, harmonious with environment. Followings are the results of this study: 1. We need to turn to new trend-Ecological architecture which enables the co-exitence of nature and human being to come over the presence and face new decades. 2. Ecological architecture is based on energy-saving system and give people a healty and comfortable atmosphere. 3. In the city area, the house development should be undertaken to minimize the environmental problem through extremely high ehhiciency and technonogy. 4. We need a new development to preserve natural environment in the suburvan and small or medium city. 5. We have to develope the approach method, which is to maintain the frame of present ecological environment, to be in sympathy with geomorphology, to use the natural material in the rural community.

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Fundamental Properties of Concrete Using Casting Foundry Fly Ash as an Admixture (주물공장 플라이애쉬를 혼화재로 사용한 콘크리트의 기초적 성질)

  • 김희성;진치섭
    • Journal of the Korea Concrete Institute
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    • v.12 no.3
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    • pp.87-94
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    • 2000
  • Disposal of casting foundry fly ash generally depends on reclamation up to the present. This is the great loss from a standpoint of saving resources and utilizing industrial wastes. Therefore, a study on the reuse of fly ash as a substitute material for construction is necessary in order to utilize industrial wastes, to reduce cost and improve quality in producing concrete products, and to protect environment from pollution. In this study, methods for the reuse of the casting foundry fly ash, industrial wastes products, as an admixture for concrete are discussed. For this purpose, fly ash was extracted from casting foundry and tests of physical and chemical properties are executed. Also, various characteristics of concrete using fly ash as an admixture are experimented. Finally, the reuse methods for casting foundry fly ash are presented.

PCM mixed the amount of Thermal Conductivity of Cement mortar Experimental Study on the effect. (PCM 혼입량이 시멘트 모르타르의 열전도율에 미치는 영향에 관한 실험적 연구)

  • Jeong, You-Gun;Kim, Bo-Hyun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.245-246
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    • 2011
  • In recent research in this emerging and latent heat storage material features an innovative temperature - controlled Phase Change Materials to evaluate the superior thermal performance would like to calculate the thermal conductivity. Specified in KS F 4040 test specimen dimensions were equivalent in specifications, test methods according to KS L 9016 was an experiment in progress. As a result, the thermal conductivity of plain cement mortar mixed with more PCM came out with low thermal conductivity of mortar, thermal performance was excellent.

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