• 제목/요약/키워드: material processing

검색결과 3,277건 처리시간 0.048초

Effect of Free Abrasives on Material Removal in Lap Grinding of Sapphire Substrate

  • Seo, Junyoung;Kim, Taekyoung;Lee, Hyunseop
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.209-216
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    • 2018
  • Sapphire is a substrate material that is widely used in optical and electronic devices. However, the processing of sapphire into a substrate takes a long time owing to its high hardness and chemical inertness. In order to process the sapphire ingot into a substrate, ingot growth, multiwire sawing, lapping, and polishing are required. The lap grinding process using pellets is known as one of the ways to improve the efficiency of sapphire substrate processing. The lap grinding process ensures high processing efficiency while utilizing two-body abrasion, unlike the lapping process which utilizes three-body abrasion by particles. However, the lap grinding process has a high material removal rate (MRR), while its weakness is in obtaining the required surface roughness for the final polishing process. In this study, we examine the effects of free abrasives in lap grinding on the material removal characteristics of sapphire substrate. Before conducting the lap grinding experiments, it was confirmed that the addition of free abrasives changed the friction force through the pin-on-disk wear test. The MRR and roughness reduction rate are experimentally studied to verify the effects of free abrasive concentration on deionized water. The addition of free abrasives (colloidal silica) in the lap grinding process can improve surface roughness by three-body abrasion along with two-body abrasion by diamond grits.

Studies on Printing Inks Containing Poly[2-methoxy-5-(2-ethylhexyl-oxyl)-1,4-phenylenevinylene] as an Emissive Material for the Fabrication of Polymer Light-Emitting Diodes by Inkjet Printing

  • Kwon, Jae-Taek;Eom, Seung-Hun;Moon, Byung-Seuk;Shin, Jin-Koog;Kim, Kyu-Sik;Lee, Soo-Hyoung;Lee, Youn-Sik
    • Bulletin of the Korean Chemical Society
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    • 제33권2호
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    • pp.464-468
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    • 2012
  • Three solvent systems, chlorobenzene (ink 1), chlorobenzene/o-dichlorobenzene (ink 2) and chlorobenzene/tetrahydronaphthalene (ink 3), were compared as printable inks for the fabrication of polymer light-emitting diodes (PLEDs) using poly[2-methoxy-5-(2-ethylhexyl-oxyl)-1,4-phenylenevinylene (MEH-PPV) as an emissive material and an inkjet printer (Fujifilm Dimatix DMP-2831). Ink 1 clogged the printer's nozzle and gave non-uniform film. Inks 2 and 3 were used to fabricate PLEDs with ITO/PEDOT:PSS/MEH-PPV/LiF/Al configurations. The best performance (turn-on voltage, 3.5 V; luminance efficiency, 0.17 cd/A; luminance, 1,800 cd/m) was obtained when ink 3 was used to form the emissive layer (thickness, 49 nm), attributable to the better morphology and suitable thickness of the MEH-PPV layer.

절삭가공(切削加工)에 사용(使用)되는 절삭유(切削油)의 농도최적화(濃度最適化)에 관(關)한 연구(硏究) (A Study on Optimization of The Concentration of Cutting Oil to be used for Cutting)

  • 김규태;김원일
    • 한국산업융합학회 논문집
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    • 제16권3호
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    • pp.95-102
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    • 2013
  • It is indispensable to modern society metal processing since the industrialized rapidly, but it is a metalworking cutting fluid immediately. In addition, this means selecting a emulsion on the basis of quality criteria processing method, the material of the material, cutting depth, cutting speed, Djourou fence Liang, and surface roughness, cutting oil, the shape of the device based on the emulsion, I will be the structure of the tank, filtration equipment also changes. In particular, acting bacteria is now breeding in response to the passage of time due to metal ion degradation due to heat generated hydraulic fluid leakage, humidity tung, during processing, seep from processing material at the time of processing the water-soluble cutting oil for generating the malodor by dropping significantly the performance of the cutting oil to corruption from, sometimes by introducing various additives to suppress spoilage in advance. In this study, we expect the effect of the cost reduction in the extension of fluid replacement cycle through the application of the management apparatus and deep understanding in the management of cutting fluid, the working environment through the understanding and interest of workers in the production site more than anything I try to become useful for the improvement.

IT 및 전자제품에 적용되는 알루미늄 합금소재의 표면처리디자인에 관한 연구 (Study on surface processing design of aluminum alloy materials that is applied to IT and electronics)

  • 한지수;김푸름;김현성
    • 한국결정성장학회지
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    • 제27권4호
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    • pp.212-219
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    • 2017
  • 앞으로 다가올 감성이 지배하는 '하이터치(High-Touch)'의 시대에 걸맞은 사람이 되기 위해서는 6가지 능력이 중시되는데 디자인, 스토리, 조화, 공감, 놀이, 의미가 있으며 이 중에서 디자인과의 조화를 가장 중요한 능력으로 꼽았다. 모든 비즈니스의 기본요소라고 볼 수 있는 디자인은 논리적이고 객관화된 정보와 지식을 바탕으로 만들어진 현대의 디자인 관으로는 직관적이고 감성적인 앞으로의 시대 흐름에 발맞추기 힘들 것이다. 본 논문은 1차적 관점의 디자인 소재 중요성과 함께 심도 있는 Color, Material, Finishing(CMF) 이해와 차별화 전략을 세워 소비자가 느끼는 감성인지요소와 제품의 표면처리디자인 적용을 통한 대품질, 매력품질, 감동품질을 만족시키는 감성 표면처리디자인의 체계화 및 표준화를 제시하였다. 제품에 적용되어지는 부품 유형별 CMF 차별화 전략 방향 설정에 따라 구현가능성 차별성 신표면처리특성 효율성을 고려하여 시각적 표면처리 샘플로 구현하였다. 이를 통해 향후 실질적으로 제품 개발 시 IT 및 전자제품 분야와 그 이상의 분야에서 디자이너, CMF 디자이너, 표면처리전문가, 엔지니어 등 실무 환경에서의 대상제품, 부품유형, 적용소재, 적용표면처리, 표면컬러, 표면질감, 구현하고자하는 느낌 등 통합적 요소들을 이해하고 공유할 수 있는 실무자 소통연계 툴 및 감성 표면처리디자인 전략적 접근 프레임워크로서의 활용이 예상되는 바이다.

전자교반을 이용한 결정립 제어 레오로지 소재의 성형 공정 (The Product Process of Rheology Material for Grain Size Control by Electromagnetic Stirring)

  • 서판기;정용식;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.733-736
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    • 2004
  • Actual trends in automotive industry lead to an increase use of lightweight structures imposing the need for high strength aluminum alloys with complex shape. In the electromagnetic stirring process, it has many merits which are the exact control ability about material processing and a good point of the protection of environment comparison with the mechanical stirring. The interface of cells consisting of primary particle formed by the electromagnetic stirring due to particle regrowth during cooling the alloy. By electromagnetic stirring process, the microstructure of material has a good point, also it can control the material processing exactly.

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알루미늄 소재의 미세 기공 크기가 압축 및 굽힘 강도에 미치는 영향 (The Effects of Cell Sizes on Compression and Bending Strength of Aluminum Material)

  • 전용필;강충길
    • 소성∙가공
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    • 제11권8호
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    • pp.701-709
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    • 2002
  • Aluminium foam material is highly porous material, which has the complicated cellular structure defined by randomly distributed pores in metallic matrix. This structure gives the characteristic properties which cannot be achieved by any other conventional processes. As the properties of aluminium foam material significantly depend on its porosity, a desired profile of properties can be tailored by changing the foam density. But various defects lead to undesirable effects on the mechanical properties. Mechanical properties are dependent on cell sizes and aspect ratios. Therefore, this paper presents the effects of various processing parameters of various parameters on the mechanical properties. For the sake of this, combined stirring was used to fabricate aluminum foam materials by the parameters. Compression and bending tests were performed to investigate the effects of cell sizes and aspect ratios on the mechanical properties.