• 제목/요약/키워드: master alloy

검색결과 57건 처리시간 0.024초

쾌속조형 듀라폼몰도와 저융점합금을 이용한 주얼리용 마스터패턴 제작에 관한 연구 (Study of Manufacturing Jewelry Master Pattern by Using the DuraForm Rapid Prototyping Mold and the Low Melting Alloy)

  • 주영철;송오성
    • 한국주조공학회지
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    • 제22권5호
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    • pp.265-270
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    • 2002
  • A novel jewelry master pattern manufacturing process which reduce manufacturing steps by employing a Duraform rapid prototyping mold and a low melting alloy has been suggested. The novel process follows the steps of 'jewelry 3D CAD design ${\rightarrow}$ Durafrom RP mold ${\rightarrow}$ low melting alloy master pattern' while the previous process follows more complicated steps of 'jewelry idea sketch ${\rightarrow}$ detailed drawing ${\rightarrow}$ wax carving ${\rightarrow}$ flask ${\rightarrow}$ silver master pattern.' An upper and a lower part of molds have been manufactured of Duraform powder, of which melting point is $190^{\circ}C$. A maser pattern was manufactured by pouring a low melting alloy of Pb-Sn-Bi-Cd, so called Woods Metal, of which melting point is $70^{\circ}C$, into the mold. The master pattern is a shape of a disk of 20mm diameter that contains various design factors. The variations of dimensions, surface roughness, surface pore ratio were measured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of were maeasured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of low melting alloy has sufficient surface hardness, and surface pore ratio to be used as the jewelry master pattern.

Al-7Si 합급의 결정립 미세화에 미치는 TiC 첨가의 영향 (Study on Grain Refinement of Al-7Si Based Alloys with TiC)

  • 한윤성;최창옥
    • 한국주조공학회지
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    • 제23권2호
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    • pp.63-68
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    • 2003
  • Al-Ti-C grain refiner form a relatively new alternative to the existing class of Al-Ti-B type grain refiners for achieving fine equiaxed structures in aluminum alloys during casting and solidification. The present study was carried out to investigate the influence of Al-Ti-C master alloys on the grain structure of Al-7Si alloys. The present study also investigates the relationship between grain refining efficiency and concentrations of Fe and Si in hypo-eutectic Al-Si alloys using Al-3Ti-0.13C master alloys. It is found that several parameters affect significantly the grain refining performance in silumin alloys. The present study reports the influence of various parameters such as alloy content, master alloy addition level, melt holding time and superheat on the grain refining efficiency in Al-7Si alloys.

Al계 편정합금의 중력 편석에 관한 연구(II);Pb, Bi 입자의 분산에 미치는 모하금 첨가의 영향 (A Study on the Gravity Segregation in Monotectic Al Alloys.(II);The Effect of Master Alloy Addition on the Distribution of Pb, Bi Particles)

  • 황호을;이재하;김희명;최정철;윤의박
    • 한국주조공학회지
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    • 제10권5호
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    • pp.392-398
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    • 1990
  • To improve free-cutting property, fine Pb, Bi particles is necessary to be distributed evenly in Al-Cu alloy. The control of added element size and distribution are very difficult because of the physical properties of Pb, Bi. The effect of master alloy compositions on microstructure and particle distribution was investigated. The ribbon shape of Pb-50wt% Bi master alloy showed the best results. And Ti addition improved even distribution of Pb, Bi particles. Particles grown from $L_2$ phase were considered to be the Pb, Bi compound.

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주얼리용 마스터패턴의 쾌속제작에 관한 연구 (A Study on the Rapid Manufacturing for Jewelry Master Patterns)

  • 주영철;이창훈;송오성
    • 한국산학기술학회논문지
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    • 제3권2호
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    • pp.110-114
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    • 2002
  • 주얼리 제조 공정중 마스터패턴 제조 공정은 전체 제조원가의 20%를 차지하기 때문에 매우 중요한 공정이다. 지금까지는 수작업으로 왁스 패턴을 제작하고 이를 이용하여 석고형을 만들고 석고형으로 마스터 패턴을 제작하는 복잡한 공정을 거쳐 제작하였다. 본 연구는 쾌속조형기를 이용하여 듀라폼 재질의 몰드를 만들고 저융점합금을 이용하여 마스터패턴을 직접 제작하는 새로운 공정을 개발하였다. 듀라폰의 용융진이 190℃ 이므로 용융점 70℃의 Pb-Sn-Bi-Cd 계의 저융점 합금을 주물재료로 이용하여 마스터패턴을 제작하였다.

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A357합금에서 용탕처리가 미세조직 및 기계적 특성에 미치는 영향 (Effects of Melt Treatments on Microstructures and Mechanical Properties of A357 Alloy)

  • 이정무;이성학;윤지현;김경현
    • 한국주조공학회지
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    • 제23권2호
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    • pp.69-76
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    • 2003
  • The present work was undertaken to investigate the mutual effect of the individual melt treatment commonly applied in aluminum foundries such as grain refining, modification, degassing and filtration on the microstructures and the mechanical properties. A357 alloys were fabricated through various melt treatments such as degassing by gas bubbling filtration, modification via the addition of Al-Sr master alloy, grain refining through the addition of Al-Ti-B master alloy and filtration before pouring of the melt. Each melt treatment was performed at its optimum condition reported in the literatures. The effects of each melt treatment and their interactions on the microstructures and mechanical properties of A357 alloy were examined.

Alloy 690 증기발생기 전열관 재료의 크리프 거동 평가 (Evaluation of Creep Behaviors of Alloy 690 Steam Generator Tubing Material)

  • 김종민;김우곤;김민철
    • 한국압력기기공학회 논문집
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    • 제15권2호
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    • pp.64-70
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    • 2019
  • In recent years, attention has been paid to the integrity of steam generator (SG) tubes due to severe accident and beyond design basis accident conditions. In these transient conditions, steam generator tubes may be damaged by high temperature and pressure, which might result in a risk of fission products being released to the environment due to the failure. Alloy 690 which has increased the Cr content has been replaced for the SG tube due to its high corrosion resistance against stress corrosion cracking (SCC). However, there is lack of research on the high temperature creep rupture and life prediction model of Alloy 690. In this study, creep test was performed to estimate the high temperature creep rupture life of Alloy 690 using tube specimens. Based on manufacturer's creep data and creep test results performed in this study, creep life prediction was carried out using the Larson-Miller (LM) Parameter, Orr-Sherby-Dorn (OSD) parameter, Manson-Haford (MH) parameter, and Wilshire's approach. And a hyperbolic sine (sinh) function to determine master curves in LM, OSD and MH parameter methods was used for improving the creep life estimation of Alloy 690 material.

각종 의치상재료가 상악총의치의 유지에 미치는 영향에 관한 실험적 연구

  • 이언호
    • 대한치과의사협회지
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    • 제12권9호
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    • pp.667-677
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    • 1974
  • A testing machine was devised and constructed for the purpose of measuring the retentive forces of maxillary complete denture bases in subjects. Forth complete denture bases were made for ten subjects with three different denture base materials, following the usual denture construction technique. Retentive forces of the forty dentures were determined at seven locations. The tests on each base were repeated three times at intervals of 5 minutes. Differences in retention values were evaluated statistically. 1) Differences in retention values were found by the differences of the denture base materials, but acrylic resin was similar to chromium cobalt alloy. 2) The chromium cobalt alloy and acrylic resin bases from master models revealed the best retention values, the gold alloy base from master model was the poor second and the acrylic resin base from snap model was the third. 3) The retention values for hook-1 revealed higher than that for hook-2 and the retention values for hook-3 revealed the lowest value.

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Densification Behavior of Rhenium Alloy using Master Sintering Curve

  • Park, Dong Yong;Oh, Yong Jun;Kwon, Young Sam;Lim, Seong Taek;Park, Seong Jin
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.7-15
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    • 2014
  • This study investigated the densification behavior of rhenium alloys including W-25 wt.%Re and Re-2W-1Ta (pure Re) during sintering. The dilatometry experiments were carried out to obtain the in-situ shrinkage in $H_2$ atmosphere. The measured data was analyzed through shrinkage, strain rate and relative density, and then symmetrically treated to construct the linearized form of master sintering curve (MSC) and MSC as a well-known and straightforward approach to describe the densification behavior during sintering. The densification behaviors for each material were analyzed in many respects including apparent activation energy, densification parameter, and densification ratio. MSC with a minimal set of preliminary experiments can make the densification behavior to be characterized and predicted as well as provide guideline to sinter cycle design. Considering the results of linearized form and MSC, it was confirmed that the W-25 wt.%Re compared to Pure Re is more easily densified at the relatively low temperature.

Microstructure, Properties and Heat Treatment of Steel Bonded TiC Cermets

  • Farid, Akhtar;Guo, Shiju;Shah, Jawad Ali;Feng, Peizhong
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.618-619
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    • 2006
  • The binder phase for TiC reinforced steel matrix composite was added in the form of elemental powders and master alloy powders. The microstructures, binder phase variation with TiC content and mechanical properties were evaluated. The addition of a type of binder phase largely effects the microstructure and mechanical properties. The binder phase variation from starting composition was observed with increase in wt% TiC content and this variation was higher when the master alloy powders were used as a binder. The response to heat treatment was decreased with an increase in TiC content due to the shift of binder phase from the starting composition.

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Bi-Sn 합금을 이용한 3차원 미세 구조물의 제작기술 개발 (Fabrication of Real 3D Shape Components Using Bi-Sn Alloys)

  • 정성일;박선준;임용관;최재영;정해도
    • 대한기계학회논문집A
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    • 제28권5호
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    • pp.624-631
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    • 2004
  • In this paper, new replication techniques fur a metal microcomponent having a real 3D shape were introduced. Helical gear was selected as one of a real 3D microcomponents for this study. The helical gear, which was made of photo-curable resin, was fabricated as a master pattern by microstereolithography technology. Then, a silicone rubber mold was fabricated from the master pattern. Lastly, a final bismuth alloy pattern was transferred from the silicone rubber mold by the microcasting process. In this paper, the replication technique is described in detail from the master pattern to the final pattern with some investigation on factors related to the technique.